Mercedes-Benz Vito vs Hyundai Iload

What's the difference?

This is a very competent light commercial van that’s nice to drive, either unladen or with a heavy load. It’s also rated to carry more than a tonne (like the HiAce) while towing 2.5 tonnes (one tonne more than the HiAce) which would make it well suited to a wide range of job applications, particularly given the forklift-friendly option of rear barn-doors.

However, even in standard trim, without our test vehicle’s options, it costs about $20K more than Toyota’s dominant rival. So, only a potential buyer can decide if the Vito’s much higher pricing is justified after a decent test drive and consideration of its higher tow rating - and perceived prestige.

The iLoad remains one of the most competent all-rounders in the business. This highlights the excellence of its original design, as it hasn't changed much since it launched here more than a decade ago.

However, it's starting to show its age a bit, particularly in terms of safety compared to HiAce and Transit Custom rivals which have aggressively raised the mid-size van benchmark to a five-star standard that rivals most sedans and SUVs.

We hope Hyundai will soon do the same with the iLoad, because apart from increasingly outdated safety it's pretty hard to fault. We're sure its army of loyal customers would agree.

Our test vehicle rides on a 3200m wheelbase, which is the shorter of two available, resulting in an overall vehicle length of more than 5.0 metres (5140mm) and a tight 11.1-metre turning circle. Its 1915mm height ensures access to underground and multi-storey carparks.

It looks a cut above the usual whitegoods-on-wheels appearance of commercial vans with its alloy wheels, chrome grille highlights and black metallic paint including the front and rear bumpers. It has MacPherson strut front suspension, semi-trailing arm coil-spring rear suspension (which is excellent under heavy loads) and four-wheel disc brakes.

Although the driver’s bucket seat offers multiple adjustments, the separate bench seat for two passengers has none, but it does include a separate headrest and lap-sash belt for the centre passenger. All are trimmed in black 'Caluma' fabric.

However, if you’re tall with large feet like me, you’ll struggle to find a comfortable position in the centre seat. Given that its base cushion is offset to the left of the floor’s transmission hump, you can’t sit with feet either side of the hump.

The only choices are to squeeze both feet on top of the hump between dash and seat (not enough room for my size-11 Blundstones) or angle both legs across to the left with your feet on the passenger floor and knees pressing into the dash. Either way, travelling three-up is for short trips only, with the smallest crew-member preferably in the middle.

The iLoad is 5150mm long, 1920mm wide and 1935mm high with a 3200mm wheelbase. That height means it can access underground and multi-storey carparks, in which it's also easy to manoeuvre with a relatively compact 11.22-metre turning circle.

No doubt a big factor in the rear-wheel drive iLoad's enduring appeal is its simplicity and ruggedness, combining MacPherson strut front suspension with rack and pinion steering, leaf-spring live rear axle and four-wheel disc brakes. A sliding door on each side of the cargo hold come standard. The large tailgate window, equipped with a wiper/washer and demister, provides the rear-view mirror with a relatively clear picture of what's behind even with the cargo barrier and clear plastic covering on it.

The cabin environment is bright and airy with a tasteful mix of light and dark grey surfaces. The light grey cloth seats with their colourful striped inserts look sharp but we reckon they would also show some grime pretty quickly in a working role.

Our only criticisms are that, like the new HiAce, there's no fold-down inboard armrest for the driver. We don't know why Australia's top two mid-size vans do not have this simple feature, because it's standard issue in numerous rivals and creates a more relaxed driving position.

Our other gripe is the centre passenger seat, which shares the outer passenger's base cushion but has a separate backrest which can be rotated forward through 90 degrees to reveal a handy storage tray and dual drink holder on the back of it.

However, passenger comfort and safety are compromised as the seat is too narrow for an adult, the backrest has no head restraint, there's very limited leg room and only a lap seat-belt. And to make matters worse, the belt's buckle digs firmly into your right butt cheek when it's clicked in. This ‘seat' should be for emergency use only and, if you must, only for short distances.

With its relatively light 1967kg kerb weight (a HiAce equivalent tops 2200kg) and 3050kg GVM, our test vehicle has a 1083kg payload rating, so it’s a genuine one-tonner. And up to 150kg of that can be carried on the roof, where you’ll find four pairs of mounting points along each side of the roof ready for rack-mounting.

It’s also rated to tow up to 2500kg of braked trailer and with its 5550kg GCM (or how much it can legally carry and tow at the same time) it’s rated to tow its maximum trailer weight while carrying its maximum payload. That’s an impressive and useful set of numbers.

The cargo bay, which offers a competitive 6.0 cubic metres of load volume, is accessed by sliding doors on each side with 822mm opening width (although the top half of the cabin bulkhead encroaches on this) and a swing-up tailgate which restricts forklift access for rear loading (a twin barn-door option is available).

The walls and doors of the cargo bay are lined and its wooden load floor is 2678mm long and 1709mm wide with 1270mm between the rear-wheel housings. So, it could carry two 1165mm-square standard Aussie pallets or up to three 800 x 1200mm Euro pallets, secured using your choice of eight load-anchorage points. There’s also a large storage area at the base of the bulkhead which is ideal for carrying ropes, straps, load-padding etc.

There are numerous personal storage places in the cabin, including large bottle-holders and bins in the base of each door plus a second-tier at mid-height for smaller items. There are also three bins and two cupholders in the top of the dash-pad plus an overhead glasses holder, decent-sized glove box and a sizeable storage compartment hidden beneath the outer passenger seat.

The iLoad's 2062kg kerb weight and 3160kg GVM results in a genuine one tonne-plus payload rating of 1098kg and up to 125kg of that can be carried on roof racks. It's also rated to tow up to 1500kg of braked trailer and with a GCM rating of 4660kg (or how much you can legally carry and tow at the same time), that means you can do it at maximum GVM.

In other words, it can legally carry more than a tonne while towing 1.5 tonnes. Those numbers make the iLoad a very practical and versatile workhorse, well suited to a variety of trades and other working roles beyond the usual delivery chores.

The cargo hold, with its 2375mm length, 1620mm width and 1340mm height, offers a total load volume exceeding 4.4 cubic metres and is accessed through sliding doors on each side or via the single-lift tailgate. The load floor with its protective vinyl mat has a total of 10 load anchorage points.

There's no full-length roof lining like the new HiAce but the cargo hold walls and doors are lined to hip height and there's one internal light at the rear. The load floor length and 1272mm between the rear wheel housings means the iLoad can theoretically take two 1165mm-square Aussie pallets (without the cargo barrier installed).

However, loading these could be an issue if fitted with the single-lift tailgate, as it blocks forklift access when opened. And the 870mm side door opening (even less with the cargo barrier fitted) is not wide enough to allow a pallet to pass through it, so do your homework on the iLoad's suitability for your loading requirements.

The cabin has storage bins and bottle holders in each door, plus a shallow tray in the centre dash-pad, two different-sized gloveboxes, a cubby near the gearshift for small items like chewy etc and a pop-out dual cup/bottle holder in the centre console. The centre seat backrest also folds forward to reveal a large open storage tray and two small bottle/cup holders.

Our iLoad test vehicle, with single-lift tailgate, 2.5 litre turbo-diesel engine and optional five-speed automatic transmission has a list price of $41,790, which compares favourably with Toyota HiAce ($44,140) and Ford Transit Custom ($43,790) equivalents.

The recent upgrades brought not only the new grille design but also automatic dusk-sensing headlights, tilt-and-reach adjustable steering wheel and a new design instrument cluster with trip computer. There's also an updated infotainment system (first featured in Kona) featuring a 7.0-inch touchscreen and multiple connectivity including Bluetooth, Apple CarPlay and Android Auto.

Other useful features are a rear-view camera (tailgate models only), power windows with one-touch auto down, height adjustable driver's seat and cruise control (auto variants only). The iLoad rolls on 16-inch steel wheels with 215/70R16C tyres and a full-size spare.

It's also available with a six-speed manual transmission, plus there's a choice of three-seat single cab or six-seat crew cab. Both cabin variants offer a choice of single-lift tailgate or forklift-friendly twin barn-doors with 180-degree opening, plus there's numerous genuine accessories available including the steel-mesh cargo barrier fitted to our test vehicle.

The refined and efficient 'OM654' is a 2.0-litre four-cylinder intercooled turbo-diesel which meets the toughest Euro 6 emissions standards using AdBlue. It produces 120kW at 4200rpm and its 380Nm is served at full strength across a broad torque band between 1350-2400rpm, which highlights its flexibility.

The '9G-Tronic' nine-speed torque converter automatic offers fast and smooth shifting and there are four switchable driving modes comprising 'Eco', 'Comfort', 'Sport' or 'Manual', the latter using steering wheel-mounted paddle-shifters.

The iLoad's 2.5 litre four-cylinder DOHC 16-valve turbo-diesel is a refined and proven performer with Euro 5-emissions compliance (so no AdBlue needed), common rail direct injection (CRDi) and variable vane turbocharging with impressive flexibility. It produces a class competitive 125kW at 3600rpm and peak torque of 441Nm between 2000-2250rpm, but there's ample throttle response and pulling power on tap either side of those figures.

The five-speed torque converter automatic is an equally robust and proven transmission, although most rivals have updated to closer ratio six-speed units. Even so, the iLoad delivers crisp and smooth shifts in auto mode, with the option of sequential manual shifting if required. The transmission's gearing and 2.92:1 final drive ratio provide a good compromise between stop-start city delivery work and economical highway driving.

Mercedes-Benz claims an official combined cycle figure of 6.8L/100km but the dash readout was showing 8.1 at the end of our 348km test, of which about one third of that distance was hauling more than one tonne of payload.

That was lineball with our own figure, calculated from tripmeter and fuel bowser readings, of 8.3 which is outstanding single-digit economy given its big payload and GCM ratings. So, based on our figures, you could expect a ‘real world’ driving range of around 840km from its 70-litre tank.

Hyundai's official combined figure of 8.8L/100km seemed realistic at the beginning of our road test which included a variety of roads and payloads, from near empty to three-quarters of a tonne. So we were impressed to see near-identical numbers after crunching trip meter and fuel bowser readings. Needless to say, that's great economy for a one-tonne van and no doubt another reason for its enduring popularity. Based on our figures, you could expect a realistic driving range of around 870km from its 75-litre tank.

It offers a comfortable driving position with good eyelines to all mirrors, even though the central mirror’s view through the bulkhead window is slightly obscured by the centre seat headrest.

There’s a vast blind-spot over the driver’s left shoulder caused by the bulkhead and solid cargo bay walls. This requires total reliance on the passenger-side door mirror in traffic, fortunately with the reassurance of blind-spot monitoring and rear cross-traffic alert.

The driver’s seat, with its fold-down inboard armrest and multiple adjustment, is supportive and comfortable even though the recline angle of the backrest is restricted by the bulkhead behind it. Fortunately, there’s enough recline available, even for tall drivers.

The leather-trimmed steering wheel has a luxurious feel which is in stark contrast to the foot-operated parking brake, which lets out a loud spring-loaded ‘twang’ each time you pull the dashboard lever to release it.

It’s nice to drive on a daily basis as the bulkhead seals off cargo bay noise, steering is nicely weighted, the four-wheel discs provide strong braking and the unladen ride quality with four-coil suspension is smooth and supple.

At city and suburban speeds, the nine-speed auto is efficient at keeping the turbo-diesel operating in its broad peak torque band, with energetic throttle response that never feels sluggish.

With adaptive cruise control it also has effortless highway performance, requiring only 1500rpm to maintain 100km/h and 1750rpm at 110km/h. Engine and wind noise are low, but tyre noise varies according to road surface and can be quite intrusive on coarse bitumen at these higher speeds.

To test its payload rating, we forklifted 975kg into the cargo bay. With the raised tailgate restricting forklift access, we could only load one weight-block through the rear and that was only possible using extended tynes on the forklift. The other two blocks were loaded through the side doors.

With driver the total payload was 1065kg, which was less than 20kg under its limit. The coil-spring rear suspension compressed 75mm, which engaged the long rubber cones located inside the coils that provide a second stage of load support and a ride quality that’s free of thumps over bumps. The nose rose 30mm in response.

With more than a tonne on board, the Vito handled the load with ease. Although more accelerator pedal was needed, particularly on hills, the handling remained stable and it glided over bumps.

It also scoffed at our 13 per cent gradient 2.0km-long set climb at 60km/h, self-shifting down to third gear to easily haul this load to the summit.

Engine-braking on the way down, in a manually-selected second gear, wasn’t as effective which is usually the case with relatively small diesels trying to restrain heavy payloads on steep descents. The quartet of disc brakes kept our speeds below the posted 60km/h limit.

The iLoad has big grab handles on the windscreen pillars to assist entry and once aboard it's not hard for drivers of most shapes and sizes to find a comfortable position, thanks to the height-adjustable seat, height-and-reach adjustable steering wheel and decent-sized left footrest.

The instrumentation is easy to read and dashboard controls are clearly marked and intuitive to use. There's a clear eye-line to the left door mirror but given that there's no blind-spot monitoring, this mirror would benefit from the addition of at least a dedicated wide-angle lens.

In city and suburban driving the iLoad is surprisingly quiet for a van without a sealed bulkhead between cabin and cargo hold. However, tyre roar emanating from the rear wheel housings does become quite intrusive at highway speeds, particularly on coarse bitumen surfaces.

The over-driven fifth gear ensures the engine isn't working hard though, with only 1800rpm at 100km/h and 2200rpm at 110km/h, which contributes to good fuel economy on long hauls. The cruise control also works well and is a big improvement on the last iLoad we tested in 2017.

The 2.5 litre turbo-diesel and five-speed auto are well-honed for this working role. They provide ample performance in city and suburban driving, even though the gaps between five gears are more noticeable now given the increasing use of six gears in rival automatic vans.

Only a four-star ANCAP rating achieved back in 2011, plus no AEB, blind-spot monitoring, rear cross-traffic alert, lane-keeping assist etc which are the new benchmarks in this category. There's front and side (thorax) airbags for the driver and outer passenger seats, but none for the centre seat with its lousy lap-belt. The iLoad's safety menu is overdue for an upgrade.

The Vito is covered by a five-year/250,000km warranty including a 24-hour roadside assist support package. Service intervals are 12 months/25,000km whichever occurs first.

A choice of three capped-price service plans is available, including 'Best Basic Pre-Paid' which covers five scheduled services for a total cost of $4892, or an average of $978 per service.

Five years/160,000km warranty. Scheduled servicing every 12 months/15,000km whichever occurs first. Lifetime Service Plan includes capped-price servicing for first five scheduled services ranging from $356 to $506.