Iveco Daily vs Toyota HiLux

What's the difference?

The Iveco Daily van’s light-truck genetics mean it’s not as immediately familiar to the end-user as some of the competition. It’s a fair climb to get inside, for instance, and once you’re there, the cabin lacks the ambience of a more passenger-oriented machine. Its wheelbase and external dimensions, too, mean it requires plenty of parking skill and real estate, and the dynamics are surefooted but hardly athletic.

Of course, fleet managers won’t care too much about any of that, and the flip-side is those truck underpinnings point to a low maintenance, high-mileage lifespan with good warranty as a promise of less time lost in the service bay when the van could be on the road earning its keep.

Right at the moment, the Daily van appears to be forming some kind of bridge between the car and truck world in terms of safety equipment and driver assistance gear, too. And that’s got to be a good thing.

But equally, it remains a pretty specialised piece of equipment that won’t work for everybody, nor does it have a lot of cross-over appeal between the car and truck worlds. None of which, of course, will prevent it being a valuable tool of the trade in the right hands.

Note: CarsGuide attended this event as a guest of the manufacturer, with travel, accommodation and meals provided.

Given the HiLux BEV was developed in close cooperation with mining companies, its relatively short driving range appears tailor-made for that role given the daily driving distances (typically around 150km or less) in underground and open-cut mining operations. However, determining if our SR5 test vehicle is equally well suited to urban tradie duties would require careful analysis of driving range and payload/towing requirements, to determine if its emissions-free high purchase price can be justified.

One thing Iveco is very up front about is that its vans are truck-based. To some sectors of the market this is no problem whatsoever, but it means that stylistically, the end product is not likely to be as fashionable looking as some of the competition. That big, bluff front, for instance, while maybe looking a bit heavy-handed to some, will conjure up just the right amount of brute force for others.

There is also evidence Iveco doesn’t mind if the exterior appearance fails to hide how the machine works. That perhaps why the wheel arch flares are obvious and the track for the sliding door is proudly on display rather than hidden.

Even inside, the bare cargo-bay walls tell their own utilitarian story, but when you get down to actually lashing down heavy loads, that truck heritage is very much in evidence with a non-nonsense layout and presentation.

Externally the only visual differences between a HiLux BEV and its diesel SR5 equivalent are the BEV's solid front grille, a Type 2/CCS charging port for the propulsion battery located behind a hinged body flap on the front passenger side and aerodynamically-tuned 17-inch alloy wheels designed to minimise drag and optimise driving range. It also has unique rear suspension (see Motor).

The BEV variant has benefitted from the latest HiLux generation's exterior and interior styling updates in keeping this iconic workhorse looking fresh, particularly up front with its high slimline headlights, imposing body-coloured grille and trapezoidal side air intakes.

This more hard-edged look is also evident in the BEV's interior which although embracing new dash and centre console designs fortunately adheres to the time-proven practicality and user-friendliness of traditional 'piano key' buttons for its climate control plus a large dial for off-road drive settings (see Motor).

Even within the framework of vans that are agile enough to park relatively simply, can be driven on a normal car license and are priced within reach of even recreational users, there’s still a lot going on. Think optional payloads, wheelbases and cargo volumes, just for starters.

So let’s start with the Daily 42S. Available with either a 3520mm or 4100mm wheelbase, the 42S can cope with a payload of 1872kg or 1741kg, respectively. Towing capacity is 3500kg. It stands more than 2.7 metres tall and seats three.

The 50C is the next step up the size ladder and, like the 42S, can be had with either a 3520mm or 4100mm wheelbase. But from there, the 50C just gets bigger with a choice of three overall lengths (up to almost 7.7 metres) and two distinct roof heights. Payload varies from a high of 1942kg to 1752kg and, like the 42S it also seats three and can tow 3500kg.

Iveco has stuck with single rear wheels (rather than a dual-wheel rear axle) for the 42S variant as this minimises the internal space taken up by the rear wheel arches and ensures that the van in any configuration will still swallow a standard pallet between those arches. The 50C, meanwhile, with its greater payload potential, features dual rear wheels. The other reason for the dual wheels is that the 50C can be ordered with an upscaled GVM of 5.2 tonnes, versus the standard vehicle’s 4.5 tonnes. At that point, though, the driver requires an endorsed license to stay legal.

The cabin is a master-class in finding a storage space for everything, with no less than three cubbies per door, storage bins on the dash-top and above the sun-visors, half a dozen cubbies in the dash fascia, a single glove box and a huge storage area under the flip-up cushions of the passenger’s bench seat. In standard trim, the Iveco vans seat three with a two-person bench and a single driver’s seat. That, however, doesn’t mean the vehicle has a walk-through function, and the solid cargo barrier keeps the cabin permanently separate from the cargo bay.

Access to the cargo area is via twin barn doors at the rear which open back on to the sides of the vehicle for easier fork-lift loading. There’s a single sliding side door as standard on the kerb-side, but you can option a second sliding door on the other side. There are also no less than 10 tie-down points (five per side) and they’re solid and mounted on the floor for maximum usefulness. Three LED lights illuminate the cargo area.

Our test vehicle’s 2455kg kerb weight is 300kg more than its diesel sibling, which combined with its 3170kg GVM leaves a 715kg payload rating that’s 250kg lower.

The HiLux BEV is also rated to tow up to 2000kg of braked trailer (1500kg less than the diesel) and its 4670kg GCM rating (or how much it can legally carry and tow at the same time) would leave just 215kg of payload capacity if towing its maximum trailer weight. This could easily be used up by two big tradies before you could add their tools, so it’s important to be aware of these load ratings if planning to tow.

tub, is equipped with anchorage points front and rear plus hydraulic tailgate dampers to assist opening and closing. Load tub access is made easier and safer by concave side-steps behind the rear wheels.

Like its diesel sibling, rear seating for tall people offers minimal knee/shoulder/head room, combined with a notably short distance between the top of the base cushion and floor creating a steep thigh angle that concentrates body weight on your lower back.

Driver and front passenger storage includes a bin and bottle holder in each door, cupholders on either side of the dash and upper and lower glove boxes. The centre console has wireless phone charging up front, two more cupholders in the centre and a lidded box at the back containing the V2L (Vehicle to Load) AC inverter with domestic three-pin plug and a 12V accessory socket.

Rear passengers get a bottle holder and bin in each door plus pockets on both front seat backrests, a fold-down centre armrest with two more cupholders plus two USB-C charging ports and adjustable air vents on the rear fascia of the centre console.

There’s no under-seat storage available and the vehicle’s portable AC charging cable, which is stored in a zip-up bag, has no dedicated storage area so must be carried on either the cabin floor or in the load tub.

The HiLux BEV range offers a choice of dual cab ute/dual cab-chassis in base SR model grade or the premium SR5 dual cab ute. Given its commercial fleet focus, exterior colours are limited to standard Glacier White or Frosted White/Ash Slate premium paint options.

Our SR5 test vehicle, like all HiLux BEVs, comes standard with a dual-motor 4x4 drivetrain and 59.2kWh lithium-ion propulsion battery for a list price of $82,990, before on-road costs. Its Ash Slate premium paint adds $675.

This list pricing is way above that of its SR5 48V diesel auto equivalent ($65,990) and its only full-electric ute rival in the form of KGM’s (formerly Ssangyong) Musso EV AWD ($64,000, drive-away).

For that sizeable spend the HiLux BEV’s standard equipment list contains unique features comprising a bespoke 12.3-inch driver’s digital cluster with EV instrumentation, an equally new electronic shift lever for the shift-by-wire BEV functionality plus exterior changes (see Design). Other standard equipment includes:

• 17-inch alloy wheels with 265/60R17 tyres and a full-size spare
• LED headlights/tail-lights
• Heated mirrors
• Rear privacy glass
• Body-coloured grille/bumpers
• Cabin side-steps
• Integrated rear/side load-tub steps
• Tailgate damper with lift assist
• Panoramic view monitor
• Smart entry/start
• Dual-zone climate control
• Heated front seats/steering wheel
• Leather-accented seating
• Eight-way power adjustable driver’s seat
• Wireless phone charger
• Vehicle-to-load 220V/1500W inverter with three-pin AC plug outlet
• Multimedia system with 12.3-inch touchscreen
• Eight-speaker audio (with digital radio)
• Multiple connectivity options (including Apple CarPlay/Android Auto

While vans might be getting ever closer to passenger cars in the way they drive (stay with us) in engineering terms, there’s still a bit of 'us and them' going on. That means you kind of have to throw away a fair bit of what you thought you knew about how motor vehicles work, but it also means the Iveco is fit for purpose in a world where big loads and lots of kilometres are the norm.

Power in either the 42S or the 50C comes from a 3.0-litre, four-cylinder, turbo-diesel engine. It doesn’t sound too different from what you’d find in a dual-cab ute, but the engine uses some pretty heavy-duty tech, making it closer to a truck engine than a typical light commercial’s, including an impressive service regime. Although capacity remains the same, the Iveco’s unit is available in two tunes, both erring on the side of torque over outright power.

The 42S gets a 132kW and 430Nm version of the engine, while the 50C can be optioned up to the second-tier tune with 155kW and 470Nm. It’s not just an electronic tweak, either, and while the engine’s fundamentals remain, there are changes to the turbocharger and camshaft as well as the engine management.

Standard transmission is a ZF-made eight-speed conventional automatic and there’s electric power-steering as a nod to the chase for maximum efficiency which is perhaps even more important in the Daily’s European home market than it might sometimes be here.

However, it’s when you get to the suspension that the Daily reveals its brawny design ethos. Front suspension on the 42S is by double wishbones and torsion bars which sounds odd, but is pretty familiar in the trucking world. The 50C uses the same arrangement.

At the rear, the 42S gets a simple twin-leaf parabolic spring at each outer end of the axle, while the 50C has the same with optional air suspension and an optional driver-controlled locking differential.

All versions of the Daily also use the time-honoured (in the trucking industry) body-on-ladder-chassis construction method.

The HiLux BEV is equipped with two electric motors delivering full-time four-wheel drive. The front motor drives the front wheels and produces 82.2kW of power and 205.5Nm of torque. The more powerful rear motor driving the rear wheels produces 129.3kW and 268.6Nm.

Combined maximum power output is officially rated at 144kW but there’s no official combined torque figure given that the electric motors produce their peak torque at different times.

These motors drive the wheels through chassis-mounted transaxles equipped with single-speed transmissions. They are synchronised electronically using ‘fly-by-wire’ accelerator and gear/mode selection.

The centre console-mounted shifter controls conventional drive selections (Park, Drive, Reverse) plus offers a ‘B’ setting for optimum regenerative braking, to minimise brake pedal use and maximise battery charging.

Its full-time 4x4 system automatically distributes torque on demand between the front and rear wheels according to traction sensors. The driver can choose between three drive modes (Normal, Sport and Eco) and has access to a multi-terrain system (MTS) which optimises traction in different terrain across six settings including Auto, Dirt, Sand, Mud, Mogul and Snow.

The strengthened chassis frame provides protection for the propulsion battery mounted between the main rails. Toyota claims the battery subframe has been designed for flexibility to tolerate high levels of torsional twist when off-roading. It features a full undercover to protect high voltage parts from water splash or other damage and shares the same 700mm wading depth as the diesel version.

HiLux BEV also features a unique De Dion-type (rigid hollow beam axle) leaf spring rear suspension, with the transaxle mounted on the chassis frame to reduce unsprung weight and the beam axle with traditional leaf springs allowing efficient load carrying and off-road performance.

Fuel consumption of commercial vehicles can vary enormously depending on where they’re driven and how they’re used and loaded. As a commercial vehicle, there are no official fuel consumption claims made by Iveco according to any standard test procedure.

Our experience with this vehicle in the past, however, suggests that between nine and 10 litres per 100km is a good indication of overall consumption. Obviously, hitching a 3.5-tonne trailer to the vehicle and loading it fully will have a big effect on that number.

With the standard 70-litre tank, the Daily should be able to cover near enough to 700km between fills, while the optional 100 tank should take it closer to 1000km.

Don’t forget, either, that the new Daily requires AdBlue which is carried in a 20-litre reservoir on the vehicle, and that the cost of filling this needs to be added to overall running costs.

The HiLux BEV has an official driving range of up to 315km based on the optimistic NEDC combined cycle test procedure.

When we collected our test vehicle the propulsion battery charge was at 100 per cent but the displayed estimated driving range was 272km.

We initially drove 84km unladen in metro traffic (using only Normal/Eco drive modes and max regen braking) with average combined energy consumption of 28.3kWh/100km, which was way above the sub-20kWh/100km figure needed to crack the claimed 300km-plus of driving range.

After recharging to 100 per cent for our GVM test, the estimated driving range dropped to 266km. On this second charge we drove another 173km, of which more than 100km was hauling a full payload which saw a spike in energy consumption to 31kWh/100km. We finished our test with 19 per cent charge and 50km of driving range remaining.

Our total test distance was 258km during which we achieved average energy consumption of 27.8kWh/100km. Therefore, based on our consumption figure, you could expect a driving range in real-world urban use of around 200-220km.

Toyota claims a 10-80 per cent charge time of approximately 30 minutes using a (150kW) DC fast charger or 10-100 per cent in about 6.5 hours using (10kW) AC charging.

The first impression – once you’ve managed to climb inside the cabin (a manoeuvre that requires the in-built step) is of a magnificent view ahead and to the sides. You sit high and mighty and the vast glass area means you always feel like the king of the road. The steering wheel is relatively flat compared with a passenger vehicle, but the column features tilt and reach adjustment, so you can soon get comfortable.

The engine feels a bit grumbly and coarse compared with the dual-cab utes with which many of us are more familiar. It’s not harsh, though, and soon has the Iveco accelerating, if not swiftly, then certainly with some authority and a feeling it would take something pretty solid to slow it down.

The eight-speed transmission is calibrated – perhaps deliberately – to feel a little like the robotised manuals of some bigger trucks, and as such, can feel a little stilted in the way it ever so slightly hesitates between shifts.

The brake pedal is also placed too far to the right for comfortable left-foot braking and there’s no driver’s dead-pedal or foot-rest, suggesting that overseas crash testing may have dictated its deletion and the location of the brake pedal. That said, the Daily was originally designed as left-hand-drive, so perhaps the switch from left to right has imposed some of those compromises.

The other complaint is in the form of the new-for-2026 gear selector. It uses the now common separate Park button, but until Park is engaged, the button is not illuminated or identified in any way and simply looks like another piece of black plastic on the shifter. Once you know where it is, you’re fine, but until then…

The electric power-steering poses no challenges and, in fact, is kind of a metaphor for the whole experience. It’s easy and tactile to operate and takes no time at all to feel comfortable. That’s assuming that you can learn to trust your exterior mirrors and the rear-view camera, because with the standard cargo barrier installed and the lack of an interior mirror, there’s more or less zero rear vision.

It also rides and handles much like its diesel stablemate. The most noticeable differences are the smooth yet energetic power delivery and the near silence of its drivetrain, with most cabin noise coming from the tyres which is also far from intrusive.

Near instant torque from its dual electric motors provides lively response for a vehicle of this size and weight. While it doesn’t nail your eyeballs to the back of your head like some EVs, it does provide spirited acceleration from standing starts and takes less than 10 seconds to reach triple-digit speeds.

To test its GVM rating we forklifted 650kg into the load tub which with driver was lineball with its peak payload rating. The leaf-spring rear suspension only compressed about 40mm under this weight leaving ample bump-stop clearance that ensured no bottoming-out on our test route.

In true HiLux tradition, the ride quality noticeably improved and the chassis and drivetrain were more than capable of hauling this payload on a variety of roads. Overall, it’s a competent load hauler like its diesel stablemate, albeit always with an eye on the battery charge given its limited range.

Our test vehicle comes standard with a five-star ANCAP rating (tested 2025) and a suite of passive and active safety features including:

• Eight airbags including front-centre and driver knee-bag
• Autonomous emergency braking (AEB) with pedestrian/cyclist/oncoming vehicle detection
• Active cruise control with curve speed reduction
• Lane keeping
• Speed sign recognition
• Blind-spot monitor with safe exit assist
• Rear cross-traffic alert
• Front and rear parking sensors
• Tyre pressure monitoring
• Panoramic 360-degree view monitor
• Two outer rear seat ISOFIX child restraints
• Two rear seat top tethers

The HiLux BEV's advanced Active Driver Assistance Systems (ADAS) display good refinement in terms of not being overly intrusive or reactive during normal driving, in stark contrast to some rivals equipped with often annoying (and ironically distracting!) driver distraction monitors.

Because they’re truck-based, the Iveco vans have meaningful service intervals as a way of keeping down-time to a minimum. In the case of the 42S and 50C models, that translates to a whopping two years or 50,000km between services, whichever comes first. We understand that relies on a particular type of engine oil being used, but even so, it’s a mighty long way between drinks.

Iveco has traditionally offered service plans of up to five years, and that will continue, but we haven’t been given pricing for that at this stage.

The standard Iveco warranty applies to these models, and that gets you six years and 250,000km worth of cover. An extended driveline warranty of up to six years and 600,000km is also offered. Again, pricing for that has not been announced.

It’s also worth noting that the Iveco van engines have been Euro 6 compliant since 2015. The facelift ushers in further changes based on regulations. That means they now need AdBlue which needs to be factored in as a running cost. But because they’re designed for a European audience where emissions are arguably a much bigger issue than here, the AdBlue technology is very advanced and rules out the need for a Diesel Particulate Filter in the exhaust system; something that will appeal to a lot of would-be owners.

The HiLux BEV comes standard with a five-year/unlimited km warranty and separate five-year warranty covering the propulsion battery which can be extended for up to five years (so 10 years in total) with an annual battery health check. The propulsion battery is also covered by an eight-year/160,000km capacity warranty if its energy storage falls below 70 per cent of the original capacity.

Scheduled servicing is every six months/10,000km with capped pricing of $220 per scheduled service for the first five years (or 10 services in total).

The company has a vast network of more than 275 dealerships across Australia including all states and territories and many regional areas.