What's the difference?
There’s a school of thought that says you should always use the biggest hammer available. That’s the view of more than one van and truck manufacturer, who will point at the dual-cab utes Aussies are currently consuming at a frightening rate, and politely suggest a light truck or full-sized van might just be more appropriate.
It’s a hard argument to ignore, and for those who use their commercial vehicles to the max, perhaps a committed truck or van might make sense. After all, having the ability to tow 3.5 tonnes AND still have some payload left over for passengers and fuel is a hard argument to ignore. It’s also a line European maker Iveco is keen to push, along the lines of never taking a knife to a gunfight.
Iveco’s volume-selling light van offerings are the 42S and 50C models; vans that cross from recreational to professional user thanks to their overall size, capacity and the fact they can be driven on a normal car license in Australia.
Now revised for greater buyer reach, the 42S gains a 350kg payload boost over the 35S model it replaces, as well as more power and torque from its engine. It also boasts improved safety credentials with the addition of a range of driver aids which we take for granted in passenger cars, but are increasingly important in the commercial vehicle world thanks to a renewed focus on OH&S.
So, what else is new? Starting in the cabin, there’s now a 10-inch digital driver display unit, improved wireless and wired charging rates, changes to the chassis rails for better crash performance, an improved warranty and a pair of feature packages designed to target the end user market.
In Europe, the Daily van has plenty of competition, while in Australia, the major opponents are the Mercedes-Benz Sprinter, VW Crafter, Fiat Ducato and the emerging Chinese van threat, the LDV Deliver 9.
Hyundai has established a reputation for quality light commercial vans in Australia, thanks largely to the solid foundations laid by the iLoad one-tonner launched locally in 2007.
For more than a decade it proved to be a popular alternative to Toyota’s dominant HiAce in the 2.5-3.5-tonne GVM van segment, building strong customer loyalty with competitive pricing, solid build quality, robust reliability, good fuel economy and driver comfort.
When iLoad production ceased in 2021 it was replaced by the all-new Staria Load, which switched from rear-wheel drive to front-wheel drive and introduced boldly futuristic styling.
In 2024 the Staria Load, like its iLoad predecessor, is only outsold by the HiAce. So, we recently spent a week aboard the top-shelf model to see if it has what it takes to close the sales gap to its dominant Toyota rival.
The Iveco Daily van’s light-truck genetics mean it’s not as immediately familiar to the end-user as some of the competition. It’s a fair climb to get inside, for instance, and once you’re there, the cabin lacks the ambience of a more passenger-oriented machine. Its wheelbase and external dimensions, too, mean it requires plenty of parking skill and real estate, and the dynamics are surefooted but hardly athletic.
Of course, fleet managers won’t care too much about any of that, and the flip-side is those truck underpinnings point to a low maintenance, high-mileage lifespan with good warranty as a promise of less time lost in the service bay when the van could be on the road earning its keep.
Right at the moment, the Daily van appears to be forming some kind of bridge between the car and truck world in terms of safety equipment and driver assistance gear, too. And that’s got to be a good thing.
But equally, it remains a pretty specialised piece of equipment that won’t work for everybody, nor does it have a lot of cross-over appeal between the car and truck worlds. None of which, of course, will prevent it being a valuable tool of the trade in the right hands.
Note: CarsGuide attended this event as a guest of the manufacturer, with travel, accommodation and meals provided.
The Staria Load has good build quality, refinement, performance and pricing. In Premium specification, it also offers numerous desirable goodies that make it one of the best-equipped and sharpest-looking one-tonne vans on the market. For some buyers, depending on their requirements, it offers a compelling alternative to the ubiquitous HiAce.
One thing Iveco is very up front about is that its vans are truck-based. To some sectors of the market this is no problem whatsoever, but it means that stylistically, the end product is not likely to be as fashionable looking as some of the competition. That big, bluff front, for instance, while maybe looking a bit heavy-handed to some, will conjure up just the right amount of brute force for others.
There is also evidence Iveco doesn’t mind if the exterior appearance fails to hide how the machine works. That perhaps why the wheel arch flares are obvious and the track for the sliding door is proudly on display rather than hidden.
Even inside, the bare cargo-bay walls tell their own utilitarian story, but when you get down to actually lashing down heavy loads, that truck heritage is very much in evidence with a non-nonsense layout and presentation.
The Premium shares the same 3273mm wheelbase, MacPherson strut front suspension and leaf-spring beam axle rear suspension as all Staria Loads, along with power-assisted rack and pinion steering and four-wheel disc brakes. The Premium is available only with a swing-up tailgate.
Its 5253mm length and 1997mm width allows a turning circle of 11.94 metres (HiAce LWB is 11 metres) and its 2000mm height ensures access to height-restricted multi-storey carparks and underground loading docks.
The two-seat interior design, with its absence of physical dials and scarcity of buttons on the dash, provides a spacious and uncluttered workspace. However, adjustments like cabin temperature, fan speed, audio volume control etc using touch-sensitive prompts can be distracting while driving.
Even so, the brightly illuminated instrument display with its ‘virtual’ analogue speedo/tacho is mounted a long way ahead of the driver and quite high, so it almost works like a head-up display given its optimal positioning in the driver’s eyeline.
The height of the cabin doors is also conspicuously low, which has practical benefits given they are not far above knee height (like a LandCruiser 70 Series) which provides excellent side and forward-angle vision.
Even within the framework of vans that are agile enough to park relatively simply, can be driven on a normal car license and are priced within reach of even recreational users, there’s still a lot going on. Think optional payloads, wheelbases and cargo volumes, just for starters.
So let’s start with the Daily 42S. Available with either a 3520mm or 4100mm wheelbase, the 42S can cope with a payload of 1872kg or 1741kg, respectively. Towing capacity is 3500kg. It stands more than 2.7 metres tall and seats three.
The 50C is the next step up the size ladder and, like the 42S, can be had with either a 3520mm or 4100mm wheelbase. But from there, the 50C just gets bigger with a choice of three overall lengths (up to almost 7.7 metres) and two distinct roof heights. Payload varies from a high of 1942kg to 1752kg and, like the 42S it also seats three and can tow 3500kg.
Iveco has stuck with single rear wheels (rather than a dual-wheel rear axle) for the 42S variant as this minimises the internal space taken up by the rear wheel arches and ensures that the van in any configuration will still swallow a standard pallet between those arches. The 50C, meanwhile, with its greater payload potential, features dual rear wheels. The other reason for the dual wheels is that the 50C can be ordered with an upscaled GVM of 5.2 tonnes, versus the standard vehicle’s 4.5 tonnes. At that point, though, the driver requires an endorsed license to stay legal.
The cabin is a master-class in finding a storage space for everything, with no less than three cubbies per door, storage bins on the dash-top and above the sun-visors, half a dozen cubbies in the dash fascia, a single glove box and a huge storage area under the flip-up cushions of the passenger’s bench seat. In standard trim, the Iveco vans seat three with a two-person bench and a single driver’s seat. That, however, doesn’t mean the vehicle has a walk-through function, and the solid cargo barrier keeps the cabin permanently separate from the cargo bay.
Access to the cargo area is via twin barn doors at the rear which open back on to the sides of the vehicle for easier fork-lift loading. There’s a single sliding side door as standard on the kerb-side, but you can option a second sliding door on the other side. There are also no less than 10 tie-down points (five per side) and they’re solid and mounted on the floor for maximum usefulness. Three LED lights illuminate the cargo area.
With its relatively light 1938kg kerb weight and 3020kg GVM, our test vehicle has a genuine one-tonne-plus payload rating of 1082kg (HiAce LWB is 1060kg) of which up to 100kg can be carried on roof racks.
It’s also rated to tow up to 2500kg of braked trailer (HiAce LWB is 1500kg) and with its 5520kg GCM (or how much it can legally carry and tow at the same time) that means it can legally tow its maximum trailer weight while hauling its maximum payload.
On face value, that’s a handy set of numbers. However, with a tow-ball download (TBD) limit of only 100kg it would be a challenge not to exceed that with 2500kg of trailer, given TBD is usually around 10 per cent of trailer weight.
The Premium’s solid-walled cargo bay, with 4.94 cubic metres of load volume (HiAce LWB has 6.2), is accessed through sliding doors on each side and a swing-up tailgate (no rear barn-door option is available for the Premium).
The doors and walls are lined to mid-height and although there’s internal lighting it could be brighter (preferably LED), particularly given the dark colour of our test vehicle.
The cargo bay is 2607mm long and 1640mm wide with 1250mm between the rear-wheel housings, which means it can (theoretically at least) carry up to two standard 1165mm-square Aussie pallets or up to three 1200 x 800mm Euro pallets, secured by a choice of eight load-anchorage points.
We say ‘theoretically’ because the raised tailgate effectively blocks rear access for forklifts not equipped with extendable tynes and the side-door openings are too narrow for an Aussie pallet to pass through.
So, if pallet-loading is important, a base model Staria Load with rear barn-doors would be a better choice than the Premium. However, for many other working roles a swing-up tailgate can be beneficial, particularly when serving as a large ‘umbrella’ during wet weather.
The cabin offers three tiers of storage in each door, with the lowest level providing a large-bottle holder and generously-sized bin.
There’s also a small-bottle/cupholder in the dash-pad to the driver’s right plus a handy compartment with clamshell lid in the centre, single glove box, full-width overhead shelf and pop-out cupholder.
When you start to dig into the Iveco Daily range, it soon becomes apparent there’s huge depth to the line-up. In fact, there’s everything from a four-wheel drive dual cab-chassis, a bare-bones cab-chassis and even van versions with enough GVM (Gross Vehicle Mass) to require a truck license to be driven legally.
But for most users, and certainly those that might otherwise resort to an American pick-up or some other form of dual-cab utility for their work and play requirements, the Daily variants that offer the broadest appeal are the 42S and 50C vans.
That pair gives you a choice of capacities (see Practicality section) as well as some new safety tech and some structural changes aimed at making the vehicle safer.
You also get climate-control air-conditioning, cruise-control and a tilt and height adjustable steering column. Seat trim is still cloth, the floor coverings remain vinyl and the wheels are stamped from steel. This is, after all, a truck-based vehicle and it shows in some respects.
A pair of option-packs start with the 'Business Pack' which takes fuel capacity from 70 litres to 100 litres, a new 10-inch multi-media unit, a passenger’s bench seat with table, a heated driver’s seat with suspension function, climate-control, keyless entry and go, fog-lights and an electronic park-brake.
The 'Premium Pack' adds auto headlights and wipers, LED lighting, a leather steering wheel, wireless charging, adaptive cruise-control and lane-centring.
Right at the moment, we don’t have pricing for those packs, nor do we, in fact, have confirmation of pricing for the new van range. But word on the street is that pricing – thanks to a strong exchange rate at the moment – may not be very different from the superseded range, meaning the entry-level 42S van could enter the market around the $60,000 mark plus on-road costs, while the 50C variant could top out at closer to $100,000. That’s a pretty sketchy prediction, we know, but it’s all we can offer at the moment.
Our test vehicle is the Staria Load Premium, which as its name suggests is a cut above the base model Staria Load Van. It comes equipped with the same 2.2-litre four-cylinder turbo-diesel and eight-speed automatic transmission shared by all variants, for a list price of $51,740.
Although that’s a sizeable $5000 more than the base model, it's lineball with the Toyota HiAce LWB in premium GL specification ($51,886). Our example is also fitted with some items from Hyundai’s impressive genuine accessories range, including the mesh-type cargo barrier ($916.75) and heavy-duty rubber cargo bay floor mat ($762.75).
Although our test vehicle is an MY24 build, it’s mechanically and (almost) visually identical to the latest MY25 Premium, which adds Hyundai’s ‘Bluelink’ connected car services, rain-sensing wipers and next-generation key fob.
That’s in addition to the Premium’s desirable standard features including 17-inch alloys with a full-size alloy spare, smart power tailgate, LED MFR (Multi Face Reflector) headlights, LED front light bar and LED tail-lights, high-beam assist, smart key with push-button start, big 10.25-inch instrument cluster and same-sized multimedia touchscreen, blind-spot-view monitor and automatic climate control.
It’s also enhanced by MY25 upgrades shared by all Staria Load variants including new 2D aluminium body-badging and additional USB-C ports, plus replacement of 'Blind-Spot Collision Avoidance Assist' with 'Blind-Spot Collision Warning' (see Safety).
While vans might be getting ever closer to passenger cars in the way they drive (stay with us) in engineering terms, there’s still a bit of 'us and them' going on. That means you kind of have to throw away a fair bit of what you thought you knew about how motor vehicles work, but it also means the Iveco is fit for purpose in a world where big loads and lots of kilometres are the norm.
Power in either the 42S or the 50C comes from a 3.0-litre, four-cylinder, turbo-diesel engine. It doesn’t sound too different from what you’d find in a dual-cab ute, but the engine uses some pretty heavy-duty tech, making it closer to a truck engine than a typical light commercial’s, including an impressive service regime. Although capacity remains the same, the Iveco’s unit is available in two tunes, both erring on the side of torque over outright power.
The 42S gets a 132kW and 430Nm version of the engine, while the 50C can be optioned up to the second-tier tune with 155kW and 470Nm. It’s not just an electronic tweak, either, and while the engine’s fundamentals remain, there are changes to the turbocharger and camshaft as well as the engine management.
Standard transmission is a ZF-made eight-speed conventional automatic and there’s electric power-steering as a nod to the chase for maximum efficiency which is perhaps even more important in the Daily’s European home market than it might sometimes be here.
However, it’s when you get to the suspension that the Daily reveals its brawny design ethos. Front suspension on the 42S is by double wishbones and torsion bars which sounds odd, but is pretty familiar in the trucking world. The 50C uses the same arrangement.
At the rear, the 42S gets a simple twin-leaf parabolic spring at each outer end of the axle, while the 50C has the same with optional air suspension and an optional driver-controlled locking differential.
All versions of the Daily also use the time-honoured (in the trucking industry) body-on-ladder-chassis construction method.
The Euro 5-compliant 2.2-litre four-cylinder turbo-diesel produces 130kW of power at 3800rpm and 430Nm served across a 1000rpm-wide torque band between 1500-2500rpm.
This is paired with an eight-speed torque converter automatic, which offers the choice of more direct engine control using sequential manual-shifting. It also has overdrive on its seventh and eighth gears to optimise fuel economy at highway speeds.
Plus, there are four selectable drive modes comprising Normal, Eco, Sport and Smart, with the latter automatically switching between the other three to optimise performance and economy depending on variables like driving styles, road conditions, payloads etc.
Fuel consumption of commercial vehicles can vary enormously depending on where they’re driven and how they’re used and loaded. As a commercial vehicle, there are no official fuel consumption claims made by Iveco according to any standard test procedure.
Our experience with this vehicle in the past, however, suggests that between nine and 10 litres per 100km is a good indication of overall consumption. Obviously, hitching a 3.5-tonne trailer to the vehicle and loading it fully will have a big effect on that number.
With the standard 70-litre tank, the Daily should be able to cover near enough to 700km between fills, while the optional 100 tank should take it closer to 1000km.
Don’t forget, either, that the new Daily requires AdBlue which is carried in a 20-litre reservoir on the vehicle, and that the cost of filling this needs to be added to overall running costs.
Hyundai claims official combined consumption of only 7.0L/100km. The dash display was showing 8.3 when we stopped to refuel at the end of our 270km test, which comprised a mix of city, suburban and highway driving, with about one third of that distance hauling a heavy payload. We also regularly switched between drive modes.
Our own consumption figure, calculated from fuel bowser and tripmeter readings, came in at 10.9, which was considerably higher than the dash was claiming. So, based on our ‘real world’ numbers, you could expect a driving range of around 680km from its 75-litre tank.
The first impression – once you’ve managed to climb inside the cabin (a manoeuvre that requires the in-built step) is of a magnificent view ahead and to the sides. You sit high and mighty and the vast glass area means you always feel like the king of the road. The steering wheel is relatively flat compared with a passenger vehicle, but the column features tilt and reach adjustment, so you can soon get comfortable.
The engine feels a bit grumbly and coarse compared with the dual-cab utes with which many of us are more familiar. It’s not harsh, though, and soon has the Iveco accelerating, if not swiftly, then certainly with some authority and a feeling it would take something pretty solid to slow it down.
The eight-speed transmission is calibrated – perhaps deliberately – to feel a little like the robotised manuals of some bigger trucks, and as such, can feel a little stilted in the way it ever so slightly hesitates between shifts.
The brake pedal is also placed too far to the right for comfortable left-foot braking and there’s no driver’s dead-pedal or foot-rest, suggesting that overseas crash testing may have dictated its deletion and the location of the brake pedal. That said, the Daily was originally designed as left-hand-drive, so perhaps the switch from left to right has imposed some of those compromises.
The other complaint is in the form of the new-for-2026 gear selector. It uses the now common separate Park button, but until Park is engaged, the button is not illuminated or identified in any way and simply looks like another piece of black plastic on the shifter. Once you know where it is, you’re fine, but until then…
The electric power-steering poses no challenges and, in fact, is kind of a metaphor for the whole experience. It’s easy and tactile to operate and takes no time at all to feel comfortable. That’s assuming that you can learn to trust your exterior mirrors and the rear-view camera, because with the standard cargo barrier installed and the lack of an interior mirror, there’s more or less zero rear vision.
The driving position feels spacious and comfortable for someone my height (186cm). However, given its Premium status, the driver's seat should have adjustable lumbar support for longer hauls. A fold-down inboard armrest would also be welcome.
The large doors mirrors, combined with blind-spot monitoring and different camera views (including the excellent blind-spot views that appear on the instrument panel) ensure good all-round vision.
This is one of the Staria Load’s strengths, given the huge blind-spot over the driver’s left shoulder created by all solid-walled commercial vans.
The steering is nicely weighted with a mild self-centre effect that ensures it tracks nice and straight over road surface irregularities.
Its unladen handling is stable and sure-footed, with a disciplined ride quality that’s supple enough to soak up the bumps without the lightly-loaded rear suspension bouncing around as you might expect in an empty one-tonner.
Engine response is energetic, as the eight-speed auto does a good job of keeping the turbo-diesel operating within its 1500-2500rpm maximum torque band most of the time. And it requires less than 2000rpm to maintain highway speeds.
Of the four drive modes available, we found ‘Sport’ the most engaging and enjoyable to use, with the instrument panel changing to a red colour and revised shift calibrations providing sharper engine response. This sporty effect is enhanced when using the sequential manual-shift function.
To test its payload rating, we used a forklift to load 650kg into the cargo bay through the side doors, which were just wide enough to allow this.
Combined with our crew of two, this was a total payload of 850kg (about 200kg under its limit). The rear suspension only compressed about 10mm, so there was no chance of its bottoming-out on our test route.
It felt even more planted on the road hauling this payload and coped well with our 13 per cent gradient, 2.0km-long set climb at 60-km/h in ‘Normal’ drive mode, self-shifting down to fourth gear to easily haul this load to the summit.
However, when testing engine-braking on the way down, in a manually-selected second gear, road speed was approaching the 60km/h limit when the transmission overrode our manual selection and shifted up to third gear when the engine reached 3750rpm.
These engine-protecting shift calibrations are common in light commercial vans, which is great for mechanical longevity but not much use when you’re leaning on the engine to assist with braking on steep descents. Fortunately, the four-wheel disc brakes easily coped with the increased workload.
We should also mention the internal noise levels when travelling at highway speeds, given the lack of a solid bulkhead between cabin and cargo bay. Tyre roar emanating from the rear-wheel housings, not helped by the unlined upper walls and roof, can become intolerable over long distances. Fortunately, Hyundai offers a solution with a solid bulkhead ($1825.63) in its genuine accessory range.
Improvements to the Daily’s safety are one of the big headlines here. Well, in Europe, perhaps, because in Australia, the upgrades kind of amount to playing catch-up. But the new driver assistance packages are the real news here and, as such, the Iveco vans now get functions such as active cruise-control, traffic-jam assist, lane centring, autonomous emergency braking (that also identifies pedestrians and cyclists), blind-spot warning and rear-cross traffic alert and assist.
The three-seat cabin features four airbags; a driver and passenger front airbag and two side-curtain bags. The Daily has been crashed tested in Europe according to NCAP protocols and scored a maximum five stars.
A new, deformable crush-box in the front structure of the Daily is designed to give the vehicle improved passenger-protection in a frontal crash.
Top tethers and ISOFIX anchors for child seats are provided with configuration varying by body type.
The Staria boasts a maximum five-star ANCAP rating achieved in 2021 (expires 2027). It comes with seven airbags and comprehensive ‘SmartSense’ active safety and driver assistance technologies.
MY25 safety upgrade includes replacement of 'Blind-Spot Collision Avoidance Assist' (BCA) with 'Blind-Spot Collision Warning' (BCW) across the range. BCW monitors for vehicles in the blind-spot areas to give the driver audible and visual warnings as required.
Because they’re truck-based, the Iveco vans have meaningful service intervals as a way of keeping down-time to a minimum. In the case of the 42S and 50C models, that translates to a whopping two years or 50,000km between services, whichever comes first. We understand that relies on a particular type of engine oil being used, but even so, it’s a mighty long way between drinks.
Iveco has traditionally offered service plans of up to five years, and that will continue, but we haven’t been given pricing for that at this stage.
The standard Iveco warranty applies to these models, and that gets you six years and 250,000km worth of cover. An extended driveline warranty of up to six years and 600,000km is also offered. Again, pricing for that has not been announced.
It’s also worth noting that the Iveco van engines have been Euro 6 compliant since 2015. The facelift ushers in further changes based on regulations. That means they now need AdBlue which needs to be factored in as a running cost. But because they’re designed for a European audience where emissions are arguably a much bigger issue than here, the AdBlue technology is very advanced and rules out the need for a Diesel Particulate Filter in the exhaust system; something that will appeal to a lot of would-be owners.
Hyundai covers the Staria with a five-year/unlimited km warranty.
Scheduled servicing is every 12 months/15,000km whichever occurs first. Capped-price servicing for the first five scheduled services up to five years/75,000km totals $2375 or an average of $475 per year.