Ford Problems

Are you having problems with your Ford? Let our team of motoring experts keep you up to date with all of the latest Ford issues & faults. We have gathered all of the most frequently asked questions and problems relating to the Ford in one spot to help you decide if it's a smart buy.

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Used Ford Escape review: 2020-2023
By David Morley · 14 Jul 2026
Ford’s Escape SUV has had a bit of a chequered past in terms of how it was marketed and what it represented. But, fundamentally, the version we saw launched here in 2020 as the fourth-gen Escape (the ZH model in Ford-speak) was more or less a third-generation Ford Kuga, engineered in Germany and built in Spain.Confused? Wait till you see the model line-up. Ford went against years of tradition by dumping established names such as Ambiente and Trend and kicked the new Escape off with the model simply badged FWD (front-wheel drive). From there, the range flowed through the ST-Line FWD and ST-Line AWD (all-wheel drive), then the rather grandly named Vignale (Ford picked up the Vignale badge as part of its buyout of De Tomaso in the 1970s) in both FWD and AWD forms.And shortly after the initial launch, Ford followed up with a model dubbed ST-Line PHEV which, as the name suggests, featured a plug-in hybrid driveline and was front-wheel drive.The vehicle itself was a five-seat mid-sized SUV that was actually pretty sporty to look at and, even in entry-level form, provided pretty stunning performance thanks to a racy driveline. All variants apart form the PHEV used a 2.0-litre petrol engine with a turbocharger for a rather stirring 183kW of power and lots of torque. Both FWD and AWD versions used the same eight-speed conventional automatic transmission.The PHEV was the odd-one-out, with its normally aspirated 2.5-litre four-cylinder engine and electric motor accounting for 167kW and driving through a continuously variable transmission (CVT).Far and away the biggest compliment the Escape gets is for its performance. That torquey turbo motor puts out plenty of power, meaning performance is pretty impressive as a result. So, if a mid-sized SUV with five seats and some decent straight-line stomp is what you’re after, then the Escape is indeed very possibly what you’re looking for.Beyond that, however, the Escape is a bit me-too and kind of disappeared into a sea of similarly sized, similarly priced SUVs from literally dozens of carmakers.The Escape doesn’t have a perfect reliability record, but it is better than the model it replaced. It’s still a pretty complex piece of machinery, though, so there are a few things to check before buying. A complete service record is also crucial to long-term reliability, as it is with any make or model.The news here is better than for previous Escapes, but still not perfect. That’s mainly because the old EcoBoost 2.0-litre engine was known for catastrophic failures and engine fires due to a flawed basic design. That engine had too little sealing surface area on the head gasket which meant that coolant could leak into the cylinders. When that happened, the engine could overheat to the point of causing a fire, or simply destroy itself in the process.But post-2020 versions of the engine used a more robust crankcase design that eliminated that problem.But the hybrid Escape wasn’t so lucky and has experienced problems with its high-voltage battery which could present a fire risk if it was one of the ones that had an inbuilt flaw in its construction. If you were unlucky enough to buy one of those (and there was no way to tell in the showroom) the flaw could have produced an internal short-circuit that may have caused a fire or complete battery failure down the track. The advice from Ford to owners of these cars was to not charge the battery beyond 80 per cent and to only drive in EV Auto mode until the car could be checked (see recalls section).Aside from that, the Escape has also been known to suffer cracked exhaust manifolds (which mounts the turbocharger) and premature fuel pump failures. Some owners have also experienced carbon build up in the engine’s valves. The Escape’s engine uses direct-injection so the valves are not `rinsed’ off by the fuel as it’s injected into the engine. A build up of carbon is often the result, but to be fair, this is not a Ford-specific thing and many other makes and models are similarly affected.Like a lot of complex vehicles, the Escape has had its share of safety recalls for owners to deal with. For the full story, you can check out https://www.vehiclerecalls.gov.au/ and search for this model, but in the meantime, here’s a thumbnail look at those recalls.The first was for early examples which may have had a fault in the engine-bay airflow management system. Shutters under the nose of the car that were designed to open and close as necessary may not have opened when they should have, and that posed a fire risk if there had been a fuel or oil spill at the same time.A batch of 2021-built cars were recalled to check the bonding of the glass panel of the panoramic sunroof which could detach at speed.PHEV Escapes built until 2024 were recalled to check for a manufacturing fault that could have led to a fire if the engine suddenly blew up (literally). Equally seriously, a batch of 2021 cars were recalled to check for excess play in the steering which could have led to steering failure if unchecked. The Escape was also recalled to check the reversing camera system which could glitch out and leave the screen blank when drivers most needed the system.Then there was the high-voltage battery problem we’ve already touched on. Apparently, a manufacturing flaw in the battery itself could lead to thermal runaway and an intense fire. It’s hard to imagine any Escape PHEV not having been checked for this problem by now, but it’s still worth making sure. You can do that at a Ford dealership.Like a lot of cars, Ford gradually worked the bugs out of the Escape, so the best one now (and the one least affected by recall notices) is a late-model example. The later the build date, the better, more bug-free the car is likely to be.You’ll see the odd Escape for sale with more than 160,000km, but that will definitely be in the minority. Most for sale now have travelled closer to 100,000km or even less, suggesting there’s plenty of life left in them. There are even a few for sale online that are showing super-low mileage, suggesting they may actually be leftover demonstrator models, even though the Escape officially left showrooms back at the end of 2024.As a car ages, the difference between the cheapest and most expensive variants when brand new starts to shrink dramatically. With that in mind, the Vignale is the one to look for now. Do you really need an all-wheel-drive Escape when a front drive will do the job? Not really, but the all-wheel-drive option helps tame that feisty little engine’s power delivery and gives a safety margin on most road surfaces, wet or dry.The one we’d avoid would be the PHEV. Aside from the longer list of potential faults, it just never seemed as resolved or sorted as a modern PHEV should have been. And you’ll be missing out on that ripper little turbo motor which is clearly the highlight of the entire car.Prices start at about $15,000 for cars in good condition and with relatively low kilometres showing. You’ll be buying a front-drive car for that sort of money, although you might get lucky and spot an all-wheel-drive version for under $20,000.A high-spec all-wheel-drive, late-model Escape is yours for about $30,000 or more, and should have fewer than 50,000km on its odometer. The best value is probably somewhere between those two extremes, and look for a car with some factory warranty remaining. That’s great peace of mind.Ford has one of the biggest dealer networks in Australia and, thanks to the long history of Ford vehicles in this country, many of those are situated in regional areas. As such, repair and service parts should never really be a problem, even though the Escape is something of an orphan in this market.Parts are readily available through traditional retailers and there’s good online support, too. Servicing can also be handled by any decent independent workshop which should also be able to stamp the service handbook to protect any remaining new-car warranty.The Escape was largely overlooked by buyers, mainly because the mid-sized SUV market was, and is, such a crowded space. Plenty of competition from other established badges such as Mazda, Toyota and Nissan, as well as the march of the Chinese brands, meant that the Escape was ignored by many.The result was that, even in its best year (2020) Ford sold just over 2000 Escapes; a long way short of the 35,000 sales recorded by the Toyota RAV 4 the same year. And that’s why even the big online sales sites now have less than 100 ZH Escapes for sale right now.
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I've lost the key for my 1998 Ford Fairmont
Answered by David Morley · 04 Sep 2026

If the key is lost forever, you can obtain a new key. But you will need to use either a Ford dealership of an automotive locksmith to have the replacement cut and coded to suit the car. You’ll also need to provide proof of ownership (registration papers or insurance policy) and the car’s VIN.

You can buy blank keys online, but any locksmith will also be able to provide the new blank as part of the service.

Fundamentally, this message is telling you that the vehicle’s charging system is not working to its proper capacity, or not working at all. Keep driving it like this and eventually the battery will run flat and you’ll be going nowhere.

The cause is likely to be a failing alternator which has the job of charging the battery while you drive. If this component gets slack or dies, the battery won’t be charged and eventually it will run out of volts and the adventure stops right there.

Other possibilities are a battery that is failing itself, a loose drive belt (that drives the alternator) or even something simple like dirty battery terminals or faulty cables. A single wire having jumped ship from its connector can also create this degree of havoc.

A good auto electrician should be able to diagnose this stuff in minutes, and suggest a proper fix. If you have a multi-meter and wish to test the alternator yourself, the output should be between 13.4 and 14.8 volts (optimally 14.2 volts) with the engine revving a little above idle.

Transmission problems in Ford Territories are far from unknown. That said, 64,000km is very low mileage for major problems to occur.

But the real answer to your question is yes; it’s unwise to continue to drive a car with a noisy transmission as you risk doing more damage to the unit. The actual cause could be any number of things from a low fluid level to damaged or worn internal components. Either way, it needs to be sorted before extra carnage occurs. A transmission specialist should be very familiar with this gearbox and its quirks.

My 2007 Ford Territory SR has a problem with its door locks
Answered by David Morley · 30 Jul 2026

Any time an Australian-made Ford of this vintage has a problem with its door locks, suspicions will turn to the car’s body computer. This is a known fault in these vehicles and will probably require a new body computer as well as somebody who knows what they’re doing to fit it.

The body computer controls all sorts of functions including the wipers, light, security system, climate control, entertainment system, and the central locking.

But before you book the car in to the auto electrician, try this: Disconnect the battery and leave it overnight. Next morning, reconnect the battery and see if that has sorted the problem. In some cases, this will reset the computer (kind of like a return to factory settings function) and the car will work properly again. Sometimes it works, sometimes it doesn’t and the results aren’t always permanent. But it’s free and definitely worth a try.

This make and model has not been without its transmission problems, ranging from minor to major failures at relatively low mileages. The D solenoid is one of the units that effects the gearshifts in this transmission, and it can throw a fault code for a variety of reasons. Those start with a dirty filter in the transmission, a failed pump, failed valve body, a problem with the solenoid itself or its wiring or even a dud computer that controls the transmission.

A transmission specialist will be familiar with this transmission and the common causes of its throwing a D-solenoid fault code. With that knowledge, a correct diagnosis will be much easier and quicker.

Ford Territories fall into two categories when it comes to transmission checks. The earlier cars with the four-speed automatic transmission had a dipstick at the back of the engine bay near the firewall. This can be used to check the fluid as with any other dipstick.

However, your car is a later model with the six-speed automatic, and in that case, there’s no physical dipstick. Instead, you have to get under the car and remove a plug from the side of the transmission. When the fluid is lapping at the bottom of the plug hole, you know it’s at the right level.

This is not an easy thing to check at home unless you have a car hoist. Why did Ford delete the dipstick? Possibly to avoid owners tampering with what is a sealed system (adding too much fluid or the wrong type). But you’d have to imagine there was a cost saving, too.

Vibrations during gearshifts in an automatic vehicle suggest something wrong with the transmission. In fact, any vibrations coming from the transmission are bad news as a modern automatic should be very smooth and refined. But your car is still well and truly under warranty, so a visit to the dealership is your first step.

But since your vibration is felt through the steering, you also need to check on other potential causes, including worn engine or transmission mounts, a damaged wheel or tyre, an unbalanced wheel/tyre combination, a dragging brake, worn suspension and plenty more. Again, though, if there’s a mechanical problem (rather than a crash-damage issue) your warranty will hopefully sort it out.

Ford Mustang recalled from 2023, 2024, 2025 and 2026 in Australia
By Tim Gibson · 17 Sep 2026
Ford has put out a recall notice and stop-sale order for some of its Mustang sports car examples in Australia. The recall impacts 7724 units built between 2023 and 2026, across both its 2.3-litre four-cylinder and 5.0-litre V8 engine options. The Mustang is one of the most popular choices for sports car buyers on the market.Nearly 500 vehicles in dealer stock will not be sold until the issue is rectified.Any stock built since the start of June is not affected by the issue as well as upcoming Mustang Dark Horse and Dark Horse T8 Spec Pack examples.The issue concerns potential vibrations causing the engine wiring harness to break loose.“Due to a manufacturing defect, the engine bay wiring harness ground terminal may become damaged due to vibrations,” the notice reads. “This may cause the wiring harness to break, resulting in a loss of engine power. Additional safety functions such as the headlamps and windshield wipers may fail to operate as intended. “A loss of motive power and safety functions whilst driving increases the risk of an accident, resulting in serious injury or death to vehicle occupants and other road users.” A spokesperson for Ford Australia said there have been no reported instances of the issue occurring in Australia.   Ford will contact affected vehicle owners in writing to request they contact an authorised dealer to arrange inspection and repair, free of charge. Owners can also contact Ford Australia for additional information. 
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Australia's favourite vehicle recalled: 2026 Ford Ranger dual-cab ute recalled due to a potentially faulty side curtain airbag
By Dom Tripolone · 13 Aug 2026
Australia’s best-selling car for the past three years has been recalled for a potentially faulty airbag.Ford has recalled almost 14,000 Ranger utes built between November 2025 and July 2026.Only about 8000 of the vehicles have been delivered to customers with the remaining circa-6000 still to be handed over to buyers and will be fixed before being delivered.The company announced the voluntary recall because in the event of a crash, “it may be possible that the side curtain airbags interact with the B-pillar trim during inflation and not deploy as intended”.“If there is interaction during deployment, the B-pillar ramp may detach, increasing the risk of injury to occupants,” a spokesperson said.Ford Australia said it wasn’t aware of any incidents in Australia and said it found out about the issue during routine testing.Ford said customers can continue to use their vehicles in the meantime, and all other airbags will deploy as intended.Affected customers will be contacted by Ford Australia with further instructions.Ford said a fix won’t be ready until mid-September when customers will be urged to organise a repair with their local dealership free of charge.Customers can check if their vehicle is affected by entering their VIN on the Ford Australia Recall and Service Action page at www.ford.com.au/support/recalls/.  Customers can also contact an authorised Ford Dealer or Ford Australia’s Customer Relationship Centre on 13 36 73.This is the 17th recall by Ford this year already and the sixth affecting the Ford Ranger.The Blue Oval has routinely been one of the most recalled brands in Australia, despite a smaller model line-up than most brands.Ford globally has been dealing with quality issues with the brand’s boss Jim Farley quite vocal on the issue.The company set a recall record in the US in 2025. In 2023 Ford reportedly spent US$4.8 billion ($6.8b) on fixing customer vehicles.
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