Ford Explorer Problems

Are you having problems with your Ford Explorer? Let our team of motoring experts keep you up to date with all of the latest Ford Explorer issues & faults. We have gathered all of the most frequently asked questions and problems relating to the Ford Explorer in one spot to help you decide if it's a smart buy.

Used Ford Explorer review: 1996-2002
By Graham Smith · 12 Jun 2004
It looks tough but it's really a softie.  Rightly or wrongly the Ford Explorer is much maligned, tarnished by being the vehicle that brought the mighty Ford Motor Company to its knees and hastened the end of Aussie Jac Nasser's time as head honcho.The Explorer was America's third-best-selling passenger vehicle and its top-selling four-wheel drive. But it started popping tyres and several people died in the resulting accidents.Ford blamed the Firestone tyres fitted to it; Firestone blamed the Explorer. It was a mess of monumental proportions, not helped when the Explorer became known as the Exploder.  But when it arrived here, it entered a quite different market.Model WatchThere were three models at launch: the entry-level XL, the XLT mid-range and the Limited, which came with everything.  Power was provided by one of two V6 engines, depending on your choice of transmissions.The five-speed manual had a 4.0-litre overhead valve unit that supplied 119kW at its peak.  If you chose the five-speed auto trans, you'd get a much more modern alloy-headed single overhead camshaft engine that offered 153kW at 5250 revs and 339Nm of torque at 3000 revs.The big news with the Explorer was its Control Trac full-time four-wheel-drive system.  It's not so new now, but the Explorer was the first model sold here to offer an intelligent electronically controlled on-demand 4WD system that apportioned drive to the front and rear wheels as needed to maintain traction.The suspension on the first Explorers was a combination of independent front with a solid axle slung on leaf springs at the rear. Brakes were discs at all corners, with the assistance of ABS, and additional safety from dual airbags.The range-starting XL came with cloth trim, aircon, power steering, limited-slip diff and four-speaker sound.  The XLT also got central locking, leather steering wheel, power driver's seat and power mirrors, windows, and sunroof.The Limited got alloys, auto aircon, CD, leather trim, roof racks and traction control.  The US-coded model arrived in 2000 and with it came many equipment updates before it was replaced in 2002 by the all-new UT.In the shopGenerally the Explorer is sound, though its driveline is suspect under heavy load, as when towing.  The thing to remember is that the Explorer was built as an SUV for the US market, and while its size suggests brawn, it's really a bit of a soft-roader at heart.Owners' viewsJohn Thompson has had two Explorers, and both have been used for heavy towing around the country as he's gone about his work on the V8 Supercar trail.  The first was a manual which he says wasn't up to the job of towing and he had to replace the clutch, which was the weak link.His latest, a 2001 XLT, is an auto which until recently has been faultless, but at 128,000km the auto trans had a meltdown, requiring an expensive rebuild.  In his view, the auto isn't strong enough to do the heavy towing he needs it to do. He'd never own another one.Lawrie Dughetti owns a 2000 US Explorer Limited which had 6500 km on it when he bought it.  Overall he says it has plenty of grunt and every luxury he could ever need, but he rates the finish and feel of the plastic as ordinary, and the interior is too tight for three adults in the rear.Problems have been fairly minor and overall he's happy with it.  Bob Lorich bought a new XLT Explorer auto in 1999. He has since travelled 140,000 km and had no problems worse than a faulty thermostat at 95,000km.He often uses his Explorer for towing and rates it highly. It gets about 12 litres/100km on the highway at 110km/h. Even when fully laden and towing, it still manages about 18 litres/100km.  Julianne Gould and her husband bought their Explorer to visit family living a long way away.She says they have had a few hiccups, but Ford's service has been tremendous.  They say it has plenty of get up and go and there are no problems towing a trailer. They chose a manual for fuel consumption, which is heavy around town but good on the open road.The bottom lineWell-equipped and solid around-town soft-roader that can handle a bit of bush bashing but doesn't like heavy towing.Look forSmooth, comfortable ride around townCapable off road, with smart electronics for assistanceAvoid if you do heavy towingTroublesome clutch on manualUndersized automatic trans can mean troubleWwell equipped with standard features
Read the article
Lost explorer
Answered by Graham Smith · 11 Aug 2005

THE Explorer probably wouldn't be my first choice. I'd opt for a Nissan Patrol, Toyota Landcruiser or Mitsubishi Pajero. But if you're towing only 1600kg I'd consider a smaller four-wheel-drive wagon such as a Pathfinder or a Prado. Even a Subaru Outback would tow your caravan, happily cope with the bush roads you want to go down, and be more comfortable. The Explorer is known to have problems with the auto transmission and the timing chains, which are at the back of the engine and costly to replace if they break.

Conversion Conundrum
Answered by Carsguide.com.au · 20 Nov 2009

THE best system is the vapour-injection system, which is like the fuel-injection system currently fitted to your Explorer. The other system is a venturi/mixer system, which is like a carburettor if you think in petrol terms. Vapour-injection is more modern technology and has fewer problems, but it is more expensive.

Lpg explorer
Answered by Graham Smith · 05 Jul 2007

PHONE George Peake at Victorian Autogas (1800 620 945) or Mick Morabito at Eurogas (03 9783 8300). Both should be able to help you. Or you can go to the LPG Australian website for a list of accredited installers: www.lpgautogas.com.au

Au falcon or explorer?
Answered by Carsguide.com.au · 20 Feb 2004

The AU copped plenty of flak for the way it looked, but it wasn't a bad car. There is no reason to believe it is any better or worse than any other recent Falcon. The mechanical package is the same, so I wouldn't dismiss it on that basis. Looks are a different thing, and the value of AU series cars is way, way down on other similar cars. That's an advantage if you're buying, but a disadvantage if you're selling. It's hard to give you any advice about the Explorer without knowing what you intend to do with it. If you want a heavy-duty four-wheel-drive for some serious off-roading, then I would look to the big Japanese models, but if you want it for around-town use, I would go for one of the compact wagons on offer.

Lost in the void
Answered by CarsGuide team · 02 Dec 2005

THE problem you've experienced with the Explorer is not unknown, but I would have thought the best course of action would have been to repair it rather than replace it. In any case, I would have thought you had a legitimate claim against the insurer and you should pursue it through the small-claims tribunal or other body for problems such as yours. You will need to produce all relevant documentation about previous servicing and the cost of repairs for the engine replacement, and if you can do that, you should be able to prove your case.

Explorer on overdrive
Answered by Graham Smith · 08 Apr 2010

While I agree with you that the transmission should not need replacing or rebuilding at such low kays, your Explorer is 10 years old and without a Ford service history you would be battling in my view to get any assistance out of Ford. I would have the transmission serviced, the transmission fluid is 10 years old and I would guess well past its use-by date.

Exploring the options
Answered by Graham Smith · 26 Dec 2009

IT CAN be converted successfully if the converter knows what they're doing. The Australian LPG Warehouse has done several of them using a vapour-injection system and has had no issue with them.

Ford Escape 2006:: Air-con ruins fuel economy
Answered by Carsguide.com.au · 17 Feb 2011

The V6 Escape is renowned for its thirst, but a 35 per cent increase in consumption when you run the air con does seem excessive. Have the air-conditioning system checked to make sure it is charged, check the compressor to make sure it is not faulty, and have an air-con specialist check the whole system.

Ford Explorer pressure regulator
Answered by Graham Smith · 11 Aug 2011

Like you I tried a number of aftermarket outlets here to try to find one, but couldn't, so I would suggest you could hit the Internet and get one out of America. You could try JC Whitney who had them listed in their catalogue when I checked.

Disclaimer: You acknowledge and agree that all answers are provided as a general guide only and should not be relied upon as bespoke advice. Carsguide is not liable for the accuracy of any information provided in the answers.
Have a new question for the CarsGuide team?
More than 9,000 questions asked and answered.
Complete guide to Ford Explorer
Complete guide to Ford Explorer CarsGuide Logo
Reviews, price, specs and more