Hyundai Nexo vs Mercedes-Benz Esprinter

What's the difference?

If nothing else the Nexo is a brilliant experiment to prove there can be more than one solution for a zero-emissions future. A lot of this depends on the power grid being more sustainable, but the most pressing issue for end-consumers, and Hyundai itself when it comes to FCEV technology, is the rollout of a more robust refuelling network.

At the end of the day, the thought of having an electric car with the range and refuelling ease of a petrol one is a much easier sell than the tall retail prices and compromises that come with an EV for every-day Australians. In a way, then, the Nexo is functionally an ideal blend of the old and the new. 

You can’t buy one yet, but as this SUV will lay the groundwork for hydrogen’s future, we’ll be watching it with a keen eye.

With the convenience of back-to-base charging the eSprinter would be well suited to last-mile logistics or other urban delivery roles, as its driving range is ample for many of these urban tasks with the added benefit of zero tailpipe emissions. However, at more than $100K it is a big spend (like its full-electric rivals) so only a thorough cost-benefit analysis can decide if it’s the right choice for your business.

Like Toyota’s Prius, the Hyundai Nexo is not only a technology leader for the brand, but it also debuted many of its current exotic design elements long before they arrived on any mainstream model. 

A little larger than a Tucson, the Nexo has a dramatic honeycombed grille which maintains a paint finish, topped off with a strip of LED lighting which Hyundai says was to give it a distinctive look at night.

All its lighting is LED to fit with its avant-garde design, although when seen from the side or the rear it could be any mid-size SUV. 

There’s something sensible about that. The Nexo isn’t the kind of car which will polarise buyers because of its design alone.

Hidden away are very neat design elements, like functional air dams on the front guards and rear spoiler fitment, and hidden wiper blades under the bonnet cladding and tucked under the rear spoiler. 

There is also intricate pattern-work on the light fittings, making for an admirable overall attention to detail befitting such an interesting, if typically shaped, SUV.

Inside, and Hyundai points out that the Nexo was the first of its cars to get the 'bridge' centre console which now appears on the Santa Fe, Palisade, and Kona EV. 

It’s an impressive design element, really lifting the cabin ambiance on all the vehicles it appears on, although the plethora of buttons smattered across its face is reminiscent of older Porsche models, and not necessarily in a good way. It can be tough for first-time or occasional users to find the button they’re looking for.

The Nexo was also one of the first Hyundai models to score the impressive dual screen layout, consisting of a 7.0-inch digital instrument cluster, and a 12.3-inch multimedia touchscreen.

Trim options for our market consist of a two-tone cream or a navy blue leather-appointed upholstery.

Again, there are attention-to-detail elements here, with interesting grain designs across the dash-topper and door cards, with many of the fittings appearing in silver rather than black to add a touch of futuristic flair. 

Hyundai promises sustainable 'bio-based' plastics are used extensively in the interior, leading to a 12kg reduction in CO2 emissions during the production process. 

There are also vegetable oil-derived paints used in the cabin, and fibres made using corn and sugarcane waste material. Nice to have some real eco bragging rights on something a lot cheaper than a BMW i8.

This is a substantial vehicle riding on a 3665mm wheelbase and spanning almost 6.0 metres in length (5932mm) and more than 2.0 metres in width (2020mm without mirrors), yet it has a tight kerb-to-kerb turning circle of only 12.4 metres.

And with the optional High Roof as fitted to our example it stands almost 3.0 metres tall (2867mm), so drivers need to be conscious of this extra dimension when accessing underground loading zones, driving under height-restricted bridges etc.

Its rear-wheel drive unitary chassis features simple and rugged McPherson strut front suspension paired with a De Dion-style rigid beam/leaf spring rear axle, along with four-wheel disc brakes and electrically assisted power steering.

There’s prominent use of unpainted dark grey plastic in external areas where bumps, scrapes and wear are usually inflicted, including the grille, front bumper, hubcaps, doorhandles, door mirror shells, side bump-strips and rear bumper.

The cabin design is spacious, neat and functional, with unique instrumentation which replaces the traditional tachometer with a gauge that monitors driving efficiency. There’s also a digital info screen that displays average energy consumption, battery charge, estimated driving range, gear selection and more.

Being a mid-size SUV, the Nexo will possess many of the practicality attributes today’s buyers are searching for.

It has a similar right height and seat positioning to a Tucson, so it’s really bang-on for the market, and headroom despite a standard sunroof is excellent. Adjustability is also good with telescopic adjust for the wheel and 10-way electrical adjust for the seats. 

As is typical for Hyundai there are some great storage areas, with a large centre console box, a single large bottle holder and odd little storage tray, a huge cutaway underneath the console bridge (which houses the wireless charger and USB ports).

There are also large door bins, although these proved not so great for holding bottles as the door design and speakers limit the height of objects that can be placed there. 

There’s also an odd little pop-out bottle holder on the passenger side, I assume to make up for the fact that there isn’t a second one in the centre.

The back seats had a good amount of room, behind my own (182cm/6'0" tall) driving position my knees had plenty of airspace, although the presence of a 'transmission tunnel' which eats space for the middle seat was puzzling given this car is strictly front-drive only. 

Amenities for rear passengers include pockets on the backs of the front seats, a single 12V power outlet, and dual adjustable air vents. There are also small single bottle holders in the doors.

Boot space comes in at a competitive but not stellar 461-litres (VDA), or 1466L with the seats down. This is okay for the mid-size segment, although the loading lip and boot floor is quite high due to the presence of under-floor batteries. 

There is also no spare wheel for the Nexo, with only a small amount of room for a tyre repair kit.

With its hefty 2727kg kerb weight (largely due to the battery) and 4250kg GVM, the eSprinter has a sizeable 1523kg payload rating. It’s also rated to tow up to 2000kg of braked trailer but with its 5000kg GCM (or how much it can carry and tow at the same time) that big payload must shrink to only 273kg to legally tow its maximum trailer weight.

That’s only enough payload capacity to cater for the weight of a two-man crew and little more so it’s important to be aware of these numbers if you’re planning to tow this heavy (although we suspect few if any owners would do so).

The cargo bay with the High Roof option is enormous, with 2009mm from floor to roof allowing even tall people to stand without stooping. Its load volume is a cavernous 10.5 cubic metres.

The load floor, which is protected by a hard non-slip surface, is 3375mm long and 1732mm wide with 1350mm between the rear-wheel housings. This allow up to two Aussie pallets or up to four Euro pallets to be carried, secured using a choice of 10 load anchorage points which fold flush with the floor when not in use.

Cargo bay access is through a sliding kerbside door with a big 1260mm-wide opening and a pair of rear barn doors which can open to a full 270 degrees on each side to optimise access to forklifts and loading docks.

The walls and sliding door are neatly lined to roof height and large handles inside both door openings assist access. There’s also bright LED lighting plus handy storage pockets in each rear door.

Its spacious cabin provides a comfortable and efficient workspace. The fabric-trimmed bucket seats offer generous head and legroom for driver and passenger and the ample open floor space between them features a sturdy cradle in which to carry the charging cable (see image).

There’s also ample storage including a large bottle-holder and multiple bins in each door plus a full-width overhead shelf with a key-lockable security box and a central glasses holder.

The top of the dash has two cupholders on each side (so, four in total) plus a large compartment with clamshell lid in the centre equipped with a 12V socket and three USB-C ports. There’s another shelf in the lower dash on the passenger side, a quartet of cupholders in the centre console and yet another compartment hidden beneath the passenger seat.

The local eSprinter range, which does not include a cab-chassis variant, offers a choice of van-based models comprising the MWB (Medium Wheelbase) with 81kWh motor for a list price of $104,313 and LWB (Long Wheelbase) with 113kWh motor for $121,041. This six-figure pricing is in the same ballpark as full-electric large van equivalents from Ford (E-Transit) and LDV (eDeliver 9).

Our test vehicle, finished in standard 'Arctic White', is the smaller MWB/81kWh model equipped with the optional High Roof (option code DO3) which adds almost half a metre (489mm) to its external height and $2392 (ex GST) to its price.

Its work-focused standard equipment includes 16-inch steel wheels with 225/75 R16 tyres and a full-size spare, DRLs and side marker lights, sealed cabin bulkhead with central window, electric-adjustable truck-style exterior mirrors, heated driver’s seat and exterior mirror, prestige leather-rimmed steering wheel with multiple remote control functions, colour 5.5-inch driver’s information display, reversing camera, front/rear parking sensors and tyre pressure monitoring to name a few.

The cabin also has an electronic parking brake, electric air-conditioning and heating plus multiple USB ports and 12V sockets. The latest 'MBUX' multimedia system features a large 10.25-inch touchscreen as central command offering voice activation, digital radio, wireless Apple/Android connectivity and more.

The Nexo’s hydrogen system is not really a drive component. It generates power for the electric motor, which is similar to the one that appears in the Kona EV. 

Like other EV models, it’s a permanent magnet synchronous motor mounted on the front axle, producing 120kW/395Nm. 

The hydrogen system is a grid of catalyst membranes which are essentially used like a giant battery to chemically combine oxygen sourced from outside the car with pressurised hydrogen. 

This reaction generates two bi-products: electricity and water, the latter of which exits the Nexo’s tailpipe.

The hydrogen system is capable of generating 135kW, just over the motor’s total output so there is always power to spare.

Powering the car’s auxiliary systems, and acting as a buffer to store excess and regenerated energy, is a hybrid-sized 1.56kWh lithium-ion battery under the boot floor.

The eSprinter is powered by a single electric motor producing 150kW of power and 400Nm of torque. It’s mounted under the rear floor where it drives the rear wheels through a single-speed transmission.

This compact motor-trans unit shares underfloor space with an 81kWh lithium-ion battery that provides the motor’s energy. This battery occupies most of the underfloor between the front and rear axles and features a slimline design to optimise ground clearance.

Drivers have a choice of three drive modes comprising 'Comfort', 'Economic' and 'Max Range', plus different levels of energy recuperation using steering wheel-mounted paddles that adjust the intensity of regenerative braking.

The electric motor also features a ‘boost’ function which temporarily increases power output when fast acceleration or overtaking is required. The eSprinter’s maximum speed is capped at 120km/h.

The Nexo drinks compressed hydrogen. It has 6.33kg worth of hydrogen storage tanks which grant it a generally EV-beating 666km of range. 

One of the key benefits of the hydrogen system is that it refuels in roughly the same time as it takes to fuel a diesel car, using a pressurised hose in a similar manner to an LPG vehicle.

The trouble is hydrogen is hard to source at a pump in Australia. There is one refuelling station at Hyundai’s Macquarie Park HQ in NSW, another just opened in the ACT, and a third one owned by Toyota which is about to open at its Altona, VIC HQ.

The fleet of 20 cars handed over to the ACT government will use the new pump, which for the first year will be providing free hydrogen as the system is evaluated.

Overall costs for the hydrogen after that time will depend on where it is sourced from. As Australia is uniquely positioned to generate compressed hydrogen (with an abundance of renewable energy idle time which can be stored in places like the ACT) the cost will come down over time. 

Right now, though, the brand estimates somewhere to the tune of $15 a kilo for an end-consumer, or about $90 to fill the Nexo.

Finally, a benefit for the eco-conscious, Hyundai pitches the Nexo as a product which actually leaves the air cleaner after generating energy, although there are some caveats.

The first is that the membrane requires use of platinum – a rare earth metal, and the second is hydrogen requires a lengthy, power-intensive and complex process to generate in a usable form. 

In the ACT government’s case this is less of a problem, as it will use 100 per cent renewably sourced idle energy to process the gas.

Mercedes-Benz’s official driving range for the 81kWh eSprinter, based on combined WLTP testing, is up to 264km. When we collected the vehicle for our test, the battery was fully charged but the estimated driving range displayed was only 234km, or 30km less than the official figure.

The eSprinter’s towering height also stopped us accessing local charging infrastructure (located inside multi-storey car parks) so our test was conducted using the initial single charge. This included a mix of suburban and city driving best suited to electric van use and covered a total distance of 190km.

At the completion of our test, the dash display claimed average energy consumption of 29kWh/100km, with 25 per cent battery charge remaining and 63km of estimated range. So, based on these figures, the official WLTP range of up to 264km is credible.

The eSprinter comes standard with a Mode 3/Type 2 charging cable and the charging port is in the centre of the grille behind a spring-loaded flap displaying a three-pointed star badge.

Mercedes-Benz claims 11kW AC charging of the 81kWh battery from 10-80 per cent takes around eight hours while 115kW DC fast charging reduces that to around 32 minutes.

To drive the Nexo is essentially no different to an electric car. It uses the same permanent magnet motor, the same regenerative braking, and the same buffer battery system.

This means a very quiet and smooth drive. It’s not quite the unleashed performance of a Tesla, but then that’s not really the point of the Nexo which leans into the comfort of the whole experience.

The drive and hydrogen reaction is entirely a silent process, although the Nexo emits a pleasant choral tone at low speed to alert passers by of its presence, same as the Kona EV.

Despite that strong torque number, the Nexo isn’t inclined to spin the wheels, and for balance reasons, Hyundai actually de-tuned the motor slightly to make it gentle off-the-line.

When it comes to corners the comfort is again emphasised, with very light and linear steering. The chassis is rigid enough to feel under control, although the comfort suspension tune will have it tilting around a little more than, say, a Tucson.

The ride is also far more forgiving than Hyundai’s sportier petrol range, with the Nexo undulating over bumps and corrugations with ease.

As is usual with Hyundai models, the safety systems aren’t too invasive, making the Nexo a friendly companion on the freeway, and the soft interior trimmings add to its near-luxurious feel.

The ACT government reps who will be receiving this car are of the mind that anybody that drives it will become an advocate for electrification, and I’m inclined to agree with them.

For most people it’s better in every way from behind the wheel when compared to a petrol car.

There are large handles on the front door window frame and overhead shelf to assist climbing aboard, where you’ll find a comfortable and commanding driving position.

This is thanks to supportive seating (albeit with no lumbar adjustment), ample steering wheel height/reach positioning and a spacious footwell, combined with a clear rear view through the bulkhead window and along the sides thanks to large truck-style mirrors.

The leather-rimmed steering wheel feels nice in your hands, all major controls are easy to see and operate and the electric air-conditioning and heating systems are effective.

It’s a pleasant vehicle to drive as the most noise you hear is the tyres, given the near silence of the rear-mounted motor and drivetrain. The underfloor location of the battery also creates a low centre of gravity, which optimises handling with minimal body lean when cornering.

Unladen ride quality is excellent, enhanced by the weight of the battery which helps the suspension iron out bumps. And the electric motor’s 400Nm of torque provides energetic performance, with acceleration delivered in a smooth liquid-like surge.

Selecting the strongest regenerative braking not only optimises energy harvesting for the battery but also creates enough retardation to ensure mostly single-pedal driving (accelerator only) as the brake pedal is rarely required. This mode is also handy on steep descents.

To test its payload rating we forklifted 975kg into the cargo bay, which combined with our two-man crew equalled a total payload of 1155kg that was still comfortably below its legal limit.

The rear leaf springs compressed less than 30mm under this loading, leaving ample bump-stop clearance to ensure no bottoming out on our test route. The e-motor’s response was more subdued as you’d expect but it still hauled this payload with apparent ease.

Overall, the driving experience was hard to fault, apart from the vertical pillar between the fixed and sliding glass in the driver’s door blocking the outer third of the exterior mirror’s view, at least with the driver’s seat positioned far enough rearwards to suit my 186cm frame.

We also noted, when travelling at highway speeds on a windy day, that our test vehicle was prone to being moved within its lane by strong crosswinds, even though ‘Crosswind Assist’ is included in the active safety menu.

We suspect the High Roof option was responsible for this given the larger bodysides it creates and is something to be mindful of when driving in high wind conditions.

There’s no ANCAP star rating for commercial vans above 3.5-tonne GVM but the eSprinter did score the maximum Platinum grade in ANCAP’s Commercial Van Safety Comparison in 2024.

It comes standard with six airbags, active distance assist (can automatically brake and accelerate in traffic), lane-keeping, multiple blind-spot monitoring, rear cross-traffic alert, tyre pressure monitoring, reversing camera, front/rear parking sensors, crosswind assist and many more.

Ownership is a tough one, because, well, you simply can’t own one. 

Either way Hyundai says the Nexo’s hydrogen drivetrain carries no warranty implications, meaning if you could own one (as Koreans can), it would still be covered by the brand’s five year/unlimited kilometre warranty.

In terms of servicing, the Nexo requires a visit once a year, although like a pure EV there are few items that actually need attention at one of these visits.

A top-up of coolant is only required about once every six years, and various filters need to be cycled out. Other than that, it’s just your usual wear and tear items like brakes and tyres.

As Hyundai leases the current vehicles out, it will be taking care of servicing for the initial batch.

Then eSprinter comes standard with a five-year/250,000km warranty including 24/7 roadside assist for the same duration. There’s also a separate eight years/160,000km warranty covering the lithium-ion battery.

Scheduled servicing is every 12 months/40,000km whichever occurs first. Capped pricing applies to the first five scheduled services totalling $1920, or an average of $384 per service. Pre-paid service packages offer additional savings.