Ford Reviews

This is a pretty common fault on modern cars and it will usually lead a mechanic to one line of enquiry. And that is a check of the fuel pump.

Electric fuel pumps have a finite lifespan and when their time is up, they just stop. So the next time you try to start the car, it will turn over normally, but there’s just no fuel getting to the engine.

So try this: turn the ignition key until you get dashboard lights and then listen carefully. You should be able to hear a faint buzz or thrum that is the sound of the fuel pump whirring away. If you can’t hear it, that’s a strong suggestion that it has died. The other thing to try – if you’re a bit more mechanically minded – is to disconnect the engine’s intake trunking and spray some starter fluid down the engine’s throat. If it fires and then dies straight away (once the starter fluid has been consumed) you’re definitely looking like a new fuel pump is in your future.

This problem could also be about a hundred other things, of course, but eventual fuel pump failures on cars like yours are about as certain as death and taxes.

The problem could be to do with the ignition barrel, or it could be a hundred other things including a poor earth somewhere on the car. But my experience with Fords of this vintage suggests the first place I’d look would be what’s called the inhibitor switch.

This is a small switch that tells the car whether the transmission is in Park or Neutral before allowing the engine to turn over or start. If this switch isn’t relaying that information, the engine won’t so much as budge. And the fault is often intermittent.

So, try this. Instead of trying to start the car in Park, move the selector to Neutral and hit the key again. Often the inhibitor switch that isn’t recognising Park will still detect Neutral and you’ll be on your way.

Since you’ve replaced the turbocharger and the boost controller, we can rule those out. But could the problem be something much simpler?

It’s possible that the plastic trunking that takes the compressed air from the turbocharger to the engine’s intake has split. When that happens, boost pressure is lost, the boost sensor detects the low boost and winds up the turbocharger to compensate and you have an on-paper overboost situation.

Then, once you’re beyond idle, the leak becomes even worse and the computer simply runs out of turbocharger capacity, at which point boost drops away. That’s preventing the engine revving properly and since there’s no sensor to tell the computer that the trunking is split and leaking, there might not be a fault code issued. Lots of black smoke from the exhaust is often (but not always) another clue that this is what’s happening.