Toyota HiLux vs Volvo C40

What's the difference?

The Toyota HiLux SR5 now feels nicer and more modern inside and out and it no longer lags behind some other utes – even some of the cheaper ones – in terms of comfort, refinement and all-round driveability.

Toyota has in the past been guilty of sometimes doing the bare minimum when it comes to producing a ‘new’ vehicle – especially LandCruisers or HiLuxes – but this time even though this HiLux is definitely not a new model, the exterior revamp and interior refresh have added more than enough to the HiLux package to keep fans and new buyers happy.

This is the best HiLux so far.

The C40 becomes a compelling option in the electrified small SUV space, offering a premium look and feel, great range and tech inclusions at the price, as well as awesome on-road dynamics.

Its main downsides are the rear seat, which is compromised by its platform and design-led roofline, and the overwhelming power and added traction of the dual-motor makes the single motor less attractive on the value front.

Still, regardless of variant chosen, the C40 looks to offer a stand-out balance of price, range, and performance, against its traditional rivals and newcomers alike.

This HiLux is 5320mm long (with a 3085mm wheelbase), 1885mm wide and 1865mm high. No change there.

It does, however, have a new distinctive front end incorporating a revised design, which includes LED headlights, retro-style ‘Toyota’ brand across the front, and honeycomb-style mesh grille.

Initially I wasn’t keen on the HiLux’s revised front end, but it looks a lot better in the metal than it does in photos and it has grown on me.

This ute’s profile remains the same as before, but the rear end has also been given a sly slap and tickle, giving it a squared-off look.

The interior has also undergone a glow-up – there’s a real 250 Series LandCruiser look and feel to this cabin – and it now has a 12.3-inch touchscreen multimedia system rather than the old 8.0-inch unit.

It still has plenty of hard plastic surfaces but, overall, the HiLux interior doesn’t look or feel anywhere near as old as it used to.

While it remains definitely a HiLux, the new look brings this Toyota ute closer to its rivals, such as the Ford Ranger, in terms of contemporary styling.

Volvo has become a brand with a distinctive and consistent design language which embodies the kind of beautiful minimalism normally associated with Scandinavian brands.

I have always liked how Volvo says more with less design elements, with only gentle touches of chrome or gloss black, and a lack of over-the-top sporty pieces avoiding the temptation to over-sell the sporty potential of the brand’s range.

The C40 takes the small SUV formula, well established by its XC40 relation, and gets a bit weird and experimental. It’s slightly lower and has a more coupe-styled rear, with a strongly raked rear window giving it a sportier and more aggressive look than the rest of Volvo’s SUV range.

The styling is sold by an angular spoiler piece running atop the boot, and the rear light clusters have gone all minimalist, constructed of individual pieces rather than a single transparent housing, and they give a nod to the C30 hatchback which this car is the spiritual successor to, by name and nature.

The interior offers up no surprises, sticking to the formula Volvo has established across all of its current models. An effortlessly premium space with, again, a minimalistic dash dominated by the portrait touchscreen, the C40’s premium nature is confirmed by its finely patterned inlays, simple chrome pieces, and abundance of soft-touch surfaces.

The big upright vent fittings with clever rhomboid patterns on their adjustment dials are always a highlight piece of modern Volvos, and the pattern work is continued on the central volume adjust dial and even on the little rotating pieces of the light and wiper stalks. Clever.

Even the software is paired back on the multimedia suite and digital dashboard, with easy to use shortcuts and simple menus which suit the car.

Volvo might turn off some buyers with the more unconventional shape of the C40. But for those looking for a more traditional SUV it also offers the XC40 in the same two variants, and the Polestar 2 caters to those not looking for an SUV at all.

The HiLux cabin is very familiar – you know where everything is and how to use it and that’s reassuring – but besides some minor changes and the introduction of an electric park brake the most noticeable change is that aforementioned new 12.3-inch unit.

Apple CarPlay is easy to get working via the multimedia system, and the screen is now big enough and clear enough to operate with ease.

Beyond that, there are plenty of durable hard plastic surfaces, numerous storage spaces, a reasonable number of charging points up front – two USB ports as well as a wireless charging pad and two 12V sockets and a 240V socket inside the centre console.

The driver’s seat is power-adjustable and comfortable without ever being at risk of being described as “plush”.

The rear seat is on the wrong side of squeezy across the shoulders and is best suited to accommodating three children, three jockeys or two adults.

People seated back there have access to two USB-C ports, bottle holders in each door and a dual cupholder in the fold-down centre armrest.

In terms of packability for touring, the SR5’s tub is 1550mm long (1100mm between the wheel arches), 1520mm wide and the load space itself is 490mm deep. Load height is 830mm.

There is nothing extra-special going on in the SR5’s tub – no marine-grade carpet, LED strip lighting, or hidden storage compartments – but it does have four tie-down points.

In terms of practicality, the HiLux, while it does have a barebones approach, still holds its own against the likes of the Ford Ranger.

The C40 is essentially a XC40 with a cropped down roofline, and there are some obvious downsides which this new shape brings.

The front seat throws no surprises, though, offering plenty of room for two adults with a welcome level of adjustability for the seat and wheel. The seats could be more comfortable, though, with a notable lack of padding in the base compared to some luxury (or even non-luxury) rivals. 

I’m a fan of the fabric trim which comes on both grades, bucking the trend of needing to have leather or leather-like trim for a car to feel ‘premium’.

The ample window space up front, including the massive glass roof helps the C40’s cabin feel spacious, but the view out the rear with its aggressive design is all but a very limited letterbox aspect, particularly if the rear seat headrests are in the upright position. 

While some controls are exclusively via touch interface, there is a physical volume dial, and shortcut buttons for the defogger functions. 

Temperature is controlled by touch, however, and the detail settings have some smaller toggle adjustments. Tricky to jab at when you’re on the move.

The digital dash is refreshingly simple, but minimally adjustable, with the choice of either a nifty navigation screen, a blank screen, or trip details being the only options.

Cabin storage is good but not stellar. There are bottle holders and big pockets in the doors, a set of two cupholders in the centre (beats the Polestar 2’s single cupholder), a small tray with a wireless charger under the multimedia screen, and a smallish console armrest box.

The rear seat is where the real problem exists. Unlike the XC40, the C40’s cropped roofline means my head was hard up against the roof (I’m 182cm tall). 

I did have decent knee room behind my own seating position, however the seat comfort in the back still isn’t as good as some rivals. 

The middle position is also compromised, thanks to the raised centre floor piece the C40’s platform needs to facilitate all-wheel drive in its combustion relations.

A bottle holder appears in each door pocket, and in a rare inclusion, there are heated outboard rear seats, adjustable air vents, and USB-C charging ports.

The boot has a quoted capacity of 413 litres with the rear seats up. The floor is comparatively high suggesting a smallish space when loaded with luggage cases, for instance. Stay tuned for a follow-up review so we can see how well it holds our three-piece demo set.

The floor itself has an adjustable, pop-up divider and multiple luggage hooks, making it quite versatile, and there is a cavity beneath which can hold your charging cables as well as the inflator kit in place of a spare wheel.

When it comes to electric vehicles, it’s impossible to consider price alone, as you also have to consider driving range, and the C40 manages to impress on both fronts.

Its refreshingly simplified range consists of just two highly-specified variants, a single motor which starts from $74,990, offering a 434km driving range, or a dual motor starting from $82,490 which offers a 420km driving range.

There’s much more devil in the detail, but to set the scene there are now quite a few direct rivals in this price-bracket, including everything from the Tesla Model Y (from $72,300), Mercedes-Benz EQA (from $78,513), Polestar 2 (from $63,900) and even the Kia Niro which is similarly sized and specified (from $65,300).

Interestingly, the C40 is closely related to the Polestar 2, but has a much higher base starting price. Volvo says this is because it carries a higher standard specification, and offers the C40 without option packs.

Standard gear on the base single motor C40 includes 19-inch alloy wheels, a 9.0-inch portrait multimedia touchscreen (running a Google-based always-online software suite), LED headlights, dual-zone climate control, a fixed panoramic sunroof, electrically adjustable front seats, heated seats for the front two and outboard rear seats, a powered tailgate, as well as keyless entry with touch-free ignition.

Interestingly, Volvo also told us some 90 per cent of customer interest so far has been for the more expensive dual-motor variant, which is particularly impressive for doubling the power output while adding 20-inch alloy wheels, a 360-degree parking suite, premium Harmon Kardon audio, and an alternate interior trim.

Both variants score safety equipment and items which are otherwise part of expensive option packs in the Polestar 2 range. We’ll take a look at the full safety gear later in this review.

Overall, the C40 impresses on the premium car value front compared to rivals, bolstered by solid range and impressive performance.

This SR5 has a 2.8-litre four-cylinder turbo-diesel engine, producing 150kW at 3400rpm and 420Nm at 1400-3400rpm and a six-speed manual gearbox; the six-speed auto SR5 gets 500Nm at 1600-2800rpm and auto HiLuxes also have the 48-volt mild-hybrid technology onboard.

This is a proven engine-and-gearbox combination, with plenty of lowdown torque, and it’s more than a match for the likes of Ranger and D-Max/BT-50 in terms of overall performance.

This SR5 has part-time four-wheel drive and a rear diff-lock.

Great news here, the C40 can be chosen with two powerful layouts, either a front-wheel drive 170kW/330Nm set-up, or a dual-motor all-wheel drive arrangement, able to make use of nearly double the power at 300kW/660Nm. The dual-motor is capable of sprinting from 0-100km/h in just 4.7 seconds.

The front-drive is backed by a 69kWh battery allowing it a 434km range, while the dual motor ups the battery size to 78kWh to allow a 420km driving range.

Official fuel consumption for the manual is listed as 7.1L/100km on a combined cycle. The auto is 7.4L/100km.

Fuel consumption on this test was 9.1L/100km, which is pretty good because I have done a lot of low-range 4WDing.

The SR5 has a 80-litre fuel tank so, going by that fuel figure, you could reasonably expect a driving range of about 879km out of a full tank

Surprisingly, energy consumption is quite high for both C40 variants. The single motor is the more efficient of the two, consuming 16.8kWh/100km on the more lenient ADR testing schedule, while the dual motor officially consumes 22.2kWh/100km to the same standard. I saw around 23kWh/100km overall in my short test of the dual-motor variant.

Energy consumption could be better for both, as I have achieved more consistently impressive results particularly from Hyundai and Kia electric cars.

Where the C40 is more impressive though is its charging specs, which are exactly where they need to be for a car this size. On a rapid DC charger, the C40 can charge at a rate of 150kW meaning a 10 - 80 percent charge in 40 minutes for the dual motor, or 32 minutes for the single motor.

On the slower AC standard, the C40 charges at a rate of 11kW. Expect a 10 - 80 percent charge time of around five or six hours on this standard. 

The C40 uses a European-standard Type 2 CCS charging port, although it misses out on the handy two-way charging feature offered by some rivals.

As mentioned, there have been no major mechanical upgrades to the HiLux, but it does now have electric power steering (rather than the hydraulic assistance it’s had in the past). Result? There’s a smoother, more precise feeling to the steering, with a nice weight and balance to it, on sealed and unsealed surfaces.

The HiLux, with a listed kerb weight of 2215kg and a turning circle of 12.6m, is not an insubstantial vehicle but, at the same time, it’s not unwieldy either and manages to feel quite nimble on and off the road.

On sealed surfaces it yields a surprisingly high level of ride and comfort. It’s actually quite compliant, controlled and somewhat refined. That’s largely because this SR5 has multi-purpose suspension on board rather than the heavy-duty suspension, which is on lower-spec, work-focussed HiLux variants for load-carrying duties.

This set-up is intended to offer a softer ride on road – and it does – but off-road it's a different story. Even on minor imperfections (small potholes, minor corrugations and the like) on dirt tracks it tends to thump and bump in and out and it doesn't offer such a comfortable all-round ride as you might be hoping.

I didn’t have much weight onboard – vehicle-recovery gear, a first-aid kit, four Maxtrax and an air compressor – and it will, of course, settle down with more of a load but I was expecting the multi-purpose suspension to be better than it was at soaking up a track’s lumps and bumps – it’s not terrible, but it is noticeable.

However, in terms of pure off-road effectiveness, the HiLux is impressive.

It's never been an underperforming 4WD, it’s simply never been as refined or as comfortably capable as others, such as the Ranger, but it is much more comfortably capable now than it used to be.

There is plenty of power and torque in this HiLux and while this six-speed manual version has 80Nm less than the auto version, it uses what it has really well. The 2.8-litre is a tractable engine and works well as part of an effective powertrain that is well suited to low-range 4WDing. There is a heap of torque at low revs, which is great for low-speed, technical off-roading.

Low-speed throttle response is also impressive, offering nice control when you need it.

I have driven auto HiLuxes in the past and the auto is very clever and it may be your better bet, but I like the manual.

Ground clearance is listed as 224mm and while the HiLux doesn’t have any trouble clearing most jagged rock steps or tree roots you’ll likely encounter on a weekend trip, I didn’t have the opportunity to seriously scrutinise the 700mm wading depth because our testing area was pretty dry. Next time.

Off-road angles – 29-degree approach and 26-degree departure (no rampover is listed) – all check out, even though they are a little shallower than the Rugged or the Rogue variants, they are fine for light-to-moderate 4WDing.

The off-road traction control system in this HiLux is well calibrated and if you do need more dirt-grabbing ability, then this ute does have a rear diff lock.

The only real off-roading weaknesses in the HiLux package are the tyres (Dunlop Grandtrek A/T 31, 265/60R18 110H). They’re not well suited for anything more than light to moderate 4WDing. If you’re planning anything rougher than a well-maintained dirt road in dry weather then consider replacing the showroom tyres with a set of decent all-terrain tires, light-truck construction preferably and away you go.

In terms of towing capacity the SR5 is rated to tow 750kg unbraked, and 3500kg braked.

Payload is a listed 900kg, Gross Vehicle Mass is 3090kg and Gross Combined Mass is 6300kg (a 450kg increase).

While nothing mechanical has changed onboard this vehicle, the combination of 4WD set-up, driver-assist tech, rear diff lock, as well as structural modifications (such as thicker steel in the ladder-frame chassis, a stiffer roll-bar, and reinforced side rails) and suspension tweaks (including retuned dampers and re-rated coil springs at the front, and new dampers and softer spring rates on the live-axle rear) all works well together in this current HiLux package.

The HiLux has now drawn closer to the Ranger in terms of comfortable capability, if not matched it.

If you’ve driven any kind of XC40 or even a Polestar 2 before, the C40 will offer no surprises. It’s pretty much exactly the same from behind the wheel with a few subtle tweaks.

This is a very good thing. The C40 is quiet, easy to drive, and its electric motor and regen system offer a smooth single-pedal experience.

It is also alarmingly, overwhelmingly, rapid. While its massive set of batteries under the floor make it feel heavy off the line in stop-start traffic, sticking your boot into the accelerator will remove any doubt, particularly in the dual-motor variant, that this Volvo means business.

The dual-motor also has an incredible torque-vectoring system, making it extremely difficult to elicit so much as a squeak from its tyres. It also feels as though torque is distributed quite evenly between its two driven axles, making it feel neither prone to over- or understeer.

This has the effect of making the C40 feel somewhat indestructible in the corners, with absurd levels of grip. 

The same feeling is present in top-spec versions of the Polestar 2, only the feeling of ever-present weight is more noticeable in the higher-riding C40, which can make it unsettling to take corners at the kinds of speeds it is capable of.

The steering tune is interesting. Volvo offers two software-controlled modes, either heavy or standard, and the standard mode is heavy enough. 

Despite its electrical assistance, the wheel does continue to offer some organic feedback, making the C40 a pleasure to steer on countryside roads.

The ride is also surprisingly good, despite massive wheel options. I was impressed how easily the C40 handled most bumps and undulations, communicating little to the cabin. 

The ride can approach its limits with such big wheels and the weight of its batteries, generally these are communicated via unsettling thuds from underneath the car. Regular undulations at higher speeds also had the C40 bouncing around a little.

On the whole, though, the cabin is kept relatively insulated and serene, adding an element of total confidence, similar to that offered by Teslas, whilst offering better ride quality with a softer edge. At higher speed, at least on the 20-inch wheels, road noise does pick up, however.

In terms of electric driving, there is a single adjustable setting for regen. The car either offers a full single pedal mode with maximum regenerative braking to bring the car to a halt with the motor alone, or a ‘standard’ mode which tones the regen down and offers it blended in via the brake pedal. 

Single pedal mode is more efficient. I suggest you stick to it if you want to make the most of this car’s efficiency.

I was surprised to have so few complaints about the C40’s drive experience. This is a balanced and capable EV which is yet another example of how even vehicles which use combustion platforms are improved out of sight by full electrification.

Sticking to its brand promise, Volvo offers the full range of active safety equipment on the C40 regardless of variant.

This includes freeway-speed auto emergency braking, rear auto braking, lane keep assist with lane departure warning, blind spot monitoring with rear cross-traffic alert, and one of the best adaptive cruise control systems on the market.

The only item the single motor misses out on is a 360-degree parking camera, which is exclusive to the dual motor variant.

It is notable how the adaptive cruise control, blind spot monitoring rear cross-traffic alert, and rear auto braking are on the options list for the Polestar 2.

These active systems combined with eight airbags (the standard dual front, side, and curtain, as well as a driver’s knee and centre airbag) make for a five-star ANCAP safety rating to the latest 2022 standards.

The HiLux has a five-year/unlimited kilometre warranty.

Service intervals are scheduled for every six months or 10,000km and cost $395 per service.

Toyota Australia has about 300 dealerships across the country.

This type of warranty is pretty standard among the HiLux's rivals so the Toyota ute does remain competitive, in terms of these ownership costs.

The C40 is covered by Volvo’s five year and unlimited kilometre warranty, with a separate eight-year, 160,000km warranty for the battery. There is also eight years of roadside assistance attached.

It is pleasing to see the service intervals for the C40 are long, as they should be for an electric car with so few moving parts, set at two years or 30,000km. 

The first 24 month service is free of charge, and Volvo tells us service pricing after this period will average out to around $100 a year ($200 per visit).