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What's the difference?
If Oscar Wilde was correct in claiming that imitation is the sincerest form of flattery, then Ford should be blushing.
Its audacious decision to create the Ranger Raptor, an extreme performance version of the local hero, with unique body, chassis, suspension and engine enhancements inspired by Mexico's bruising Baja off-road race, has triggered numerous imitators.
One of those is Ford's nemesis Toyota with a unique GR Sport version of its venerable 4x4 HiLux dual cab ute, based on the existing 'wide-track' Rogue and (according to Toyota) inspired by the company's Dakar Rally-winning GR (Gazoo Racing) HiLux off-road racer. It's the most powerful diesel HiLux to date.
Although not as extreme as the Raptor, Toyota's typical pragmatic approach has resulted in an eye-catching and more heavy-duty off-road-focused version of its top-selling ute, that offers unique suspension, engine and body enhancements while ensuring that the HiLux's fundamental load-carrying and towing abilities are not compromised.
So, with our tradie hard-hat on, we recently put a HiLux GR Sport to work with a big payload to see if the latest Hilux flagship has maintained its workhorse practicality.
The Mercedes-Benz Sprinter competes for market share with more than a dozen rivals in the highly competitive Light Duty (3501-8000kg GVM) division of Australia's Heavy Commercial segment.
Launched in 1995, the Sprinter is approaching three decades of service and during that time has evolved through three generations.
The current VS30 range continues a tradition of offering multiple variants including panel van, single cab-chassis, dual cab-chassis and minibus, capable of fulfilling a vast number of commercial and non-commercial roles.
We recently spent a week aboard one of many panel van variants to see how it performs in a daily workhorse role.
Given the current HiLux generation is in its eighth year in local showrooms, it's becoming harder for Toyota to create a new flagship that looks and feels like one, regardless of how large its wheel-arch extensions may be or how many GR Sport logos it displays.
Although 'inspired' by off-road racing, the GR Sport falls short of being a genuine Raptor rival, as Toyota has predictably drawn a line in the sand in terms of how far it's prepared to go with in-ya-face modifications without sacrificing the HiLux's core load-hauling capabilities.
But the GR Sport is also much more affordable than a Raptor, so it's more a Wildtrak X rival. And in that sub-flagship context, it's likely to have considerable appeal for those wanting a HiLux that combines Dakar-winning looks with solid workhorse practicality.
It has its niggling faults like any vehicle but the Sprinter panel van is a well-designed vehicle overall. It’s fit for purpose and worthy of consideration if you’re in the market for a heavy commercial van. That is if you have about $90K to spend, which is around $40K more than its closest competitor - and that one comes from China.
The GR Sport shares the Rogue's 15mm increase in ride height and significant increases in track width over the standard HiLux, with the front wheels being 135mm further apart while the rears have an extra 155mm between them.
However, the GR Sport is equipped with unique KYB monotube shock absorbers tuned specifically for this application and the rear anti-sway bar has also been removed to provide increased suspension travel in the rough stuff.
The GR Sport also brings enhanced braking performance with ventilated 338mm front and 312mm solid rear disc brakes, complete with red-painted calipers displaying GR logos.
Our only criticism of this suspension package is that the 265/65 tyres look too small, given the increased ride height and elaborate wheel-arch extensions designed to house them.
A larger and meatier tyre package, like the Raptor's more aggressive 285/70 rubber, would better fill those cavernous wheel housings and provide less of a 'tippy-toe' appearance.
There are large assist-handles on the A and B pillars and the rock-rails have integral steps to assist occupants when climbing aboard.
However, like all HiLux dual cabs, the rear seating is notoriously tight for tall people like me (186cm) because with the driver's seat in my position, my knees are pressed firmly into its backrest and my head is rubbing on the roof lining.
It's even tighter in the slightly higher centre rear seat, particularly with adults either side.
This is a sizeable vehicle that’s almost 7.0 metres long (6967mm) and more than 2.0 metres wide (2020mm) and with its ‘High Roof’ design stands more than 2.6 metres (2663mm) tall. If you tick the ‘Super High Roof’ option that raises height to 2878mm.
It rides on a sprawling 4325mm wheelbase with strut-type coil-spring front suspension, a robust leaf-spring live rear axle and four-wheel disc brakes.
Our only gripe in the cabin relates to the single USB outlet, which is awkwardly located inside the dash pad’s lidded central storage bin with no cut-out in the lid to route a device cable through. Placement near the central dash controls (like its smaller Vito sibling which has two USB ports) would be much better.
The GR Sport is not only the most expensive HiLux; its 2270kg kerb weight also makes it the heaviest model in the fleet.
It shares the Rogue's 3050kg GVM and 780kg payload ratings, with the latter being 160kg less than a 'narrow-track' SR5 equivalent.
The GR Sport is also rated to tow up to 3500kg of braked trailer but with its 5850kg GCM rating (or how much it can legally carry and tow at the same time) that leaves a payload limit of only 80kg. And that would only allow for a driver - and not a large one at that.
Fact is, not many (if any) GR Sport owners would need to tow 3.5 tonnes, but it's important to be mindful of these figures if you do.
The unlined load tub is 1570mm long, 1645mm wide and 495mm deep, so the thickness of the GR Sport's drop-in composite liner slightly reduces each of these dimensions.
With 1105mm between the wheel housings, it can't fit a standard 1165mm-square Aussie pallet, but will take a Euro. There are four load-anchorage points and the hefty tailgate has no lower/raise assistance.
Cabin storage starts with a large bottle holder and narrow bin in each front door, plus an overhead glasses holder, upper and lower glove boxes (with the upper having access to air-con) and pop-out cupholders on either side of the dash.
The centre console offers open storage up front, two small bottle/cupholders in the centre and a small lidded box at the back, with a padded and contoured lid that doubles as an elbow rest.
Rear passengers get a bottle holder and bin in each door, pockets on each front seat backrest and a fold-down centre armrest with two more cupholders.
The 60/40-split seat bases can swing up and be stored vertically if more internal cargo space if required. This also reveals two handy underfloor storage compartments.
With a 2372kg kerb weight and 4100kg GVM, this Sprinter van has a substantial 1728kg payload rating. It’s also rated to tow up to 2000kg of braked trailer and with its 6100kg GCM (or how much it can legally carry and tow at the same time) that means it can haul its maximum payload while towing its maximum trailer weight.
The huge cargo bay, with a solid timber floor that looks long enough for landing light aircraft, has a cavernous load volume of 14 cubic metres.
It’s accessed through a large kerbside sliding door with 1260mm-wide opening, or symmetrical glazed rear barn-doors with 180-degree opening for easy forklift access. There’s internal lighting front and rear and the walls and roof are not lined.
Tall people can stand without stooping given the 2009mm internal height. With a 4351mm floor length and 1350mm between the rear-wheel housings, the Sprinter can carry up to three 1165mm-square Aussie pallets or up to five 800 x 1200mm Euro pallets, secured with a choice of 12 load-anchorage points. There are also handy net-type storage pockets in each rear barn-door.
Plenty of cabin storage starts with a large-bottle holder and upper/lower bins in each front door, plus full-width overhead storage shelves with a lockable compartment on the passenger side, four small-bottle/cupholders in the lower central dash, two more small-bottle/cupholders and three ‘clamshell’ lid bins in the top of the dash-pad, an open storage shelf on the lower passenger-side dash and another sizeable enclosed compartment beneath the passenger seat.
Our 'Feverish Red' GR Sport test vehicle is available only with a unique 165kW/550Nm performance-enhanced version of the ubiquitous '1GD-FTV' 2.8-litre turbo-diesel engine and 'AC60F' six-speed torque converter automatic, for a list price of $73,990.
That's $3230 more than the Rogue from which it's derived, making the GR Sport the most expensive offering in the HiLux range. Our example also features the two-tone premium paint option (black roof) which adds another $1000.
The GR Sport shares much of its standard equipment list with the Rogue, including smart entry/start, LED lights, rear privacy glass, dual-zone climate control, one USB port, one 220V domestic socket and two 12V sockets in the cabin (but no USBs for rear passengers), 4.2-inch driver's info display and nine-speaker JBL premium sound with 8.0-inch multimedia touchscreen and multiple connectivity including Android and (wireless) Apple devices, to name a few.
It also brings a suite of unique GR Sport features beyond chassis and engine enhancements (see Design), starting with gloss black 17-inch alloys and 265/65R17 Bridgestone Dueller AT tyres with a full-size alloy spare.
There's also a unique GR Sport front bumper, fascia, mesh grille, satin dark grey wheel-arch extensions, gloss black rear bumper/door handles/mirror caps/body badging, front underbody skid plate, red rear recovery points, heavy-duty steel rock-rails, five-piece moulded composite load tub-liner with GR-branded headboard/anti-slip floor and 3500kg tow-bar and wiring harness.
The interior also gets a unique GR Sport treatment with suede and leather-accented sports seats with GR logos, leather-accented steering wheel with GR logo and paddle-shifters, aluminium sports pedals, contrasting red seatbelts on all seats, unique 'technical mesh' trim on dash and door linings, instrument panel GR logo on start-up and all-weather floor mats with GR logos for driver and front passenger.
Our test vehicle is officially known as the Sprinter 419 Van LWB. It’s equipped with a 2.0-litre four-cylinder turbo-diesel engine, nine-speed automatic transmission, long wheelbase and rear-wheel drive, for a list price of $87,021.
Our example is fitted with the optional 'Campervan Package' (not that we’d choose to camp in an empty shipping container) which brings an upgraded front axle load rating, comfort seat pack with swivel function, chrome grille, additional dash-pad storage bins with hinged lids, long-range 93-litre fuel tank and electronic enhancements.
Ticking this options box costs $2838 which bumps the list price to $89,859. Our test vehicle is also fitted with an accessory mesh-type cargo barrier.
The Sprinter panel van is clearly built for work with its all-weather vinyl cabin floor, 16-inch steel wheels with 235/65R16 tyres and full-size spare, side marker lights and ample dark grey plastic where bumps, scrapes and high wear usually occur including the bumpers, door mirrors/handles and lower body sides.
However, in stark contrast it also offers numerous creature comforts including keyless start, a delightful leather-rimmed and height/reach adjustable steering wheel with paddle-shifters and multiple remote-control functions, as well as heated and power-folding door mirrors with truck-style lower wide-angle views.
There's also a driver’s instrument cluster with colour display, black fabric bucket seats with fold-down inboard armrests and multiple posture adjustments, adaptive cruise control, DRLs and a two-speaker multimedia system with 7.0-inch touchscreen and multiple connectivity including Apple and Android devices.
There's still some fight left in Toyota's Euro 5-compliant 2.8-litre four-cylinder turbo-diesel, given Toyota engineers have squeezed an extra 15kW and 50Nm from it via ECU tweaks to turbocharger and fuel injection calibrations.
This 10 per cent increase in power and torque makes the GR Sport the most powerful diesel HiLux ever, with 165kW at 3000rpm and a sizeable 550Nm available between 1600-2800rpm.
The smooth-shifting six-speed torque converter automatic has also been recalibrated to optimise the engine's increased outputs, with faster shifting and a more direct and responsive feel in auto mode and when sequential manual-shifting, using the steering wheel-mounted paddles.
Economical highway cruising is assured with overdrive on fifth and sixth gears and there's part-time, dual-range 4x4 with a switchable rear diff-lock.
The 'OM654' is a 2.0-litre four-cylinder turbo-diesel that meets the toughest Euro 6 emissions standards using AdBlue.
With two-stage turbocharging and auto start/stop technology, it produces 140kW at 3800rpm and 450Nm across a 1000rpm-wide torque band between 1400-2400rpm which showcases its flexibility.
The smooth-shifting nine-speed torque converter automatic offers the choice of sequential manual-shifting using the steering wheel-mounted paddle-shifters, which could be handy when hauling heavy loads particularly in hilly terrain.
Toyota claims average combined cycle consumption of 8.1L/100km. At the completion of our 317km test, which was a mix of city, suburban and highway driving including our GVM test, our figure based on fuel bowser and tripmeter readings came in at 10.1L/100km.
That's within the usual 2.0-3.0L/100km discrepancy between official figures and real-world numbers and not bad for a high-riding ute weighing more than 2.2 tonnes in mostly urban use.
So, based on our figures, the GR Sport should have a realistic driving range nudging 800km from its 80-litre tank.
Heavy commercial vehicles are not required to provide fuel consumption data. Even so, when we stopped to refuel at the end of our 247km test of which about one third of that distance was hauling a heavy payload, the dash display was claiming a surprisingly frugal combined average of 9.9L/100km (with auto stop/start switched off).
This was close to our own figure, calculated from fuel bowser and tripmeter readings, of 10.5 which means you could expect a ‘real-world’ driving range nudging 900km from its optional 93-litre tank.
The rock-rail steps and handles on the A pillars ease climbing aboard. Although drivers of most widths and lengths can find a comfortable position, a bit more extension for the steering wheel's reach adjustment would be welcome as arms can feel too outstretched for some body types.
On the road the GR Sport feels like a more responsive version of the Rogue, with a well-planted wide-track feel and slightly firmer ride combined with the livelier response of the engine's higher outputs and the transmission's sharper shifting, particularly when using the paddles.
The differences are noticeable, but not substantial. The acceleration from standing starts feels about on par with the Ranger's 2.0-litre Bi-Turbo four.
And although the GR Sport's rear stabiliser bar has been removed to improve rear axle travel off-road, it has also improved rear-wheel traction when cornering, which combined with the engine's higher output contributes to increased low-speed power understeer. This is most noticeable in roundabouts.
Toyota's loyal adherence to hydraulic-assistance for its power steering produces a slightly heavier and more linear feel than the electronically-assisted system preferred by major rivals, which produce more noticeable changes in turning weight between highway and parking bay. However, it does provide good overall feel and response in this application.
The GR Sport is relatively quiet to drive, with low engine and tyre noise and a feeling of rock-solid build quality. It's also a low-stressed highway cruiser, requiring only 1600rpm to maintain 100km/h and barely 1750rpm at 110km/h.
To test its load-carrying ability we forklifted 650kg into the tub which with driver equalled a total payload of 740kg that was only about 40kg under its legal limit.
The rear suspension compressed 40mm, leaving 60mm of bump-stop clearance which was more than ample in avoiding any bottoming-out during our test run.
The higher centre of gravity created by this load was noticeable during cornering, but when driven at sensible speeds the wide-track suspension provided a stable and sure-footed platform on sealed and unsealed roads.
Its 550Nm of torque made light work of our 13 per cent-gradient, 2.0km-long set-climb at 60km/h, self-shifting down to third gear and 2500rpm to effortlessly pull this load to the summit with minimal accelerator pedal. Load-hauling ability has always been a HiLux strength.
Engine-braking on the way down, in a manually-selected second gear, was not as strong but consistent with similar tests conducted with this engine.
Wide door openings and large assist-handles on the windscreen pillars make for easy cabin entry.
Finding a comfortable driving position is not hard either, given the combination of a height/reach-adjustable steering wheel and supportive bucket seat with adjustments for backrest angle, seat-base rake/length and lumbar support.
The optional 'Campervan Package' seats, with fold-down inboard armrests, can also rotate towards the centre of the cabin. We assume this pivoting function is to aid rear-of-vehicle access, but was of no use in our test vehicle given the mesh cargo barrier.
Our only criticism of the driving position is that the slim pillar between the fixed and sliding glass in the driver’s door partly obscures the driver’s eyeline to the door mirror. However, sliding the seat base forward solves the problem, so it’s only an issue for tall drivers like me that need to sit more rearward.
The ride quality without a load is good, given the robust rear suspension. It also has nicely-weighted and responsive steering plus good braking, along with acceptable internal noise levels at sub-80km/h city and suburban speeds given the absence of a solid bulkhead and minimal cargo bay linings.
However, tyre roar emanating through the rear-wheel housings and amplified by the cargo bay can be uncomfortably intrusive at highways speeds, depending on the coarseness of bitumen surfaces.
So, we’d recommend either installing a solid bulkhead (or use ear-plugs) to reduce noise levels if you’re planning to do regular highway driving in this configuration.
The 2.0-litre turbo-diesel and nine-speed automatic display great efficiency, with throttle response at its most immediate and energetic when operating within the 450Nm peak torque band between 1400-2400rpm.
The refined auto’s snappy but smooth shifting gets the best out of this engine in most situations, without the need to paddle-shift in manual mode.
To test its load-carrying ability, we used up all of our weights to forklift 1300kg into the cargo bay, which was still more than 400kg less than the GVM rating.
As a result, the Sprinter made light work of hauling this 1.3-tonne payload around town, with the only differences being a slightly firmer ride and more accelerator pedal required to maintain engine performance.
It easily hauled this load to the summit of our 13 per cent gradient, 2.0km set climb at 60km/h, although engine-braking on the way down was (as expected) not as strong given its small displacement.
In a manually-selected second gear, road speed quickly increased as the engine climbed towards the tacho’s redline on overrun, before the auto dismissed our manual gear selection and shifted up to third.
This automatic engine-protection protocol is common in Euro vans. However, if you’re not ready for it, it can spring a surprise when you’re leaning on the drivetrain to assist with engine-braking during a steep descent and it suddenly shifts up and starts running away from you. The quartet of disc brakes, though, easily compensated for this shortfall.
The HiLux boasts a maximum five-star ANCAP rating achieved in 2019. It has seven airbags plus AEB with pedestrian and daytime cyclist detection, lane departure alert, active cruise control, road speed-sign assist, downhill assist, blind-spot monitoring, rear cross-traffic alert, reversing camera and more.
The rear seat offers ISOFIX child-seat mounts on the two outer seating positions plus top-tether restraints on all three seating positions.
There’s no ANCAP rating required for Heavy Commercial vehicles but the Sprinter has many safety features highlighted by four airbags, AEB, blind-spot and lane-keeping assists, crosswind assist (crucial in a van with such a wall-like profile), trailer sway control and more.
There’s also adaptive cruise control and a reversing camera, but omissions which should be standard are rear cross-traffic alert and rear parking sensors.
Toyota covers the HiLux with a five-year/unlimited km warranty which is extended to seven years on engine and driveline.
Scheduled servicing remains conspicuously short at six months/10,000km, whichever occurs first.
Capped-price service pricing of $290 for each of the first six scheduled services works out at $580 per year.
The Sprinter is covered by a five year/250,000km warranty including five years roadside assist.
Scheduled servicing is every 12 months/40,000km whichever occurs first.
Capped-price servicing for the first five scheduled services during warranty period totals $7130, or a pricey average of $1426 per service.