Hyundai Nexo vs Peugeot E-Expert

What's the difference?

If nothing else the Nexo is a brilliant experiment to prove there can be more than one solution for a zero-emissions future. A lot of this depends on the power grid being more sustainable, but the most pressing issue for end-consumers, and Hyundai itself when it comes to FCEV technology, is the rollout of a more robust refuelling network.

At the end of the day, the thought of having an electric car with the range and refuelling ease of a petrol one is a much easier sell than the tall retail prices and compromises that come with an EV for every-day Australians. In a way, then, the Nexo is functionally an ideal blend of the old and the new. 

You can’t buy one yet, but as this SUV will lay the groundwork for hydrogen’s future, we’ll be watching it with a keen eye.

The driving comfort and competent load-carrying ability of the E-Expert in a daily short-haul working role would be well suited to both tradies and fleets, if equipped with the convenience of back-to-base overnight charging at home or depot. However, its zero-tailpipe-emissions technology comes at a high price, requiring careful cost-benefit analysis by potential buyers.

Like Toyota’s Prius, the Hyundai Nexo is not only a technology leader for the brand, but it also debuted many of its current exotic design elements long before they arrived on any mainstream model. 

A little larger than a Tucson, the Nexo has a dramatic honeycombed grille which maintains a paint finish, topped off with a strip of LED lighting which Hyundai says was to give it a distinctive look at night.

All its lighting is LED to fit with its avant-garde design, although when seen from the side or the rear it could be any mid-size SUV. 

There’s something sensible about that. The Nexo isn’t the kind of car which will polarise buyers because of its design alone.

Hidden away are very neat design elements, like functional air dams on the front guards and rear spoiler fitment, and hidden wiper blades under the bonnet cladding and tucked under the rear spoiler. 

There is also intricate pattern-work on the light fittings, making for an admirable overall attention to detail befitting such an interesting, if typically shaped, SUV.

Inside, and Hyundai points out that the Nexo was the first of its cars to get the 'bridge' centre console which now appears on the Santa Fe, Palisade, and Kona EV. 

It’s an impressive design element, really lifting the cabin ambiance on all the vehicles it appears on, although the plethora of buttons smattered across its face is reminiscent of older Porsche models, and not necessarily in a good way. It can be tough for first-time or occasional users to find the button they’re looking for.

The Nexo was also one of the first Hyundai models to score the impressive dual screen layout, consisting of a 7.0-inch digital instrument cluster, and a 12.3-inch multimedia touchscreen.

Trim options for our market consist of a two-tone cream or a navy blue leather-appointed upholstery.

Again, there are attention-to-detail elements here, with interesting grain designs across the dash-topper and door cards, with many of the fittings appearing in silver rather than black to add a touch of futuristic flair. 

Hyundai promises sustainable 'bio-based' plastics are used extensively in the interior, leading to a 12kg reduction in CO2 emissions during the production process. 

There are also vegetable oil-derived paints used in the cabin, and fibres made using corn and sugarcane waste material. Nice to have some real eco bragging rights on something a lot cheaper than a BMW i8.

Externally the E-Expert adopts the new look of the Peugeot light commercial range, featuring an elaborate grille design with the brand’s equally new emblem proudly displayed at its centre.

The three-seater cabin design has also been upgraded, with Peugeot claiming extensive revision of the driving position for greater comfort (see Practicality).

The E-Expert rides on a 3275mm wheelbase with 12.4-metre turning circle and combines MacPherson strut front suspension with semi-trailing arm/coil-spring rear suspension, rack and pinion steering with electric power-assistance and four-wheel disc brakes.

Its 1948mm height ensures it can easily access height-restricted areas like underground loading docks and multi-storey car parks.

Being a mid-size SUV, the Nexo will possess many of the practicality attributes today’s buyers are searching for.

It has a similar right height and seat positioning to a Tucson, so it’s really bang-on for the market, and headroom despite a standard sunroof is excellent. Adjustability is also good with telescopic adjust for the wheel and 10-way electrical adjust for the seats. 

As is typical for Hyundai there are some great storage areas, with a large centre console box, a single large bottle holder and odd little storage tray, a huge cutaway underneath the console bridge (which houses the wireless charger and USB ports).

There are also large door bins, although these proved not so great for holding bottles as the door design and speakers limit the height of objects that can be placed there. 

There’s also an odd little pop-out bottle holder on the passenger side, I assume to make up for the fact that there isn’t a second one in the centre.

The back seats had a good amount of room, behind my own (182cm/6'0" tall) driving position my knees had plenty of airspace, although the presence of a 'transmission tunnel' which eats space for the middle seat was puzzling given this car is strictly front-drive only. 

Amenities for rear passengers include pockets on the backs of the front seats, a single 12V power outlet, and dual adjustable air vents. There are also small single bottle holders in the doors.

Boot space comes in at a competitive but not stellar 461-litres (VDA), or 1466L with the seats down. This is okay for the mid-size segment, although the loading lip and boot floor is quite high due to the presence of under-floor batteries. 

There is also no spare wheel for the Nexo, with only a small amount of room for a tyre repair kit.

A highlight of the E-Expert’s design is its conspicuously low published tare (unladen) weight of only 2052kg, which is considerably lighter than not only its LDV eDeliver 7 LWB Low Roof rival at 2365kg but also the segment-leading diesel HiAce (in LWB Auto Barn-Door spec) at 2245kg.

This figure is largely the result of weight-saving chassis technology, given that its diesel Expert equivalent’s tare weight is an athletic 1698kg.  As a result, given the E-Expert’s 3053kg GVM, it has a substantial 1001kg payload rating, so it’s a genuine one-tonner.

It’s also rated to tow up to 1000kg of braked trailer, but given Peugeot does not publish a GCM (or how much it can legally carry and tow at the same time) we can't confirm how much payload it can carry while towing its maximum trailer weight.

The cargo bay, which with the standard bulkhead/cargo barrier has a competitive 6.1 cubic metres of load volume, is accessed through sliding doors on each side with 935mm openings or from the rear through symmetrical barn-doors with 180-degree opening to enhance forklift and loading dock access.

The cargo bay offers 2780mm of floor length and 1628mm width, which combined with 1258mm between the rear wheel-housings means it can carry two standard Aussie pallets, or up to three Euro pallets, secured with a choice of eight load-anchorage points.

The cargo bay floor length partially extends to more than 4.0 metres by opening the load-through flap at the lower left-hand side of the bulkhead and raising the outer passenger seat-base into its vertical storage position.

This allows long lengths of timber, copper/PVC pipe, carpet/lino rolls etc to slide through and be carried internally. There’s also an additional load-anchorage point in the passenger footwell. Overall, this is a practical design feature.

The bulkhead window is protected by a sturdy mesh guard, the cargo bay doors and walls are lined to mid-height and internal lighting is provided front and rear.

A tough liner to protect the load floor from scrapes and dents is not included as standard equipment, but is available as an accessory.

The cabin can seat up to three occupants with a combination of a driver’s bucket seat and two-passenger bench seat. All seats are trimmed in two-tone ‘Mica Grey' fabric and equipped with full lap-sash seatbelts.

Although this cabin design offers wide door access and good comfort for the driver and outer passenger, the centre passenger is compromised by the large central-dash protrusion that houses the gear-selection and drive-mode controls.

The only option for those seated in the middle is to position both legs on the passenger side of this protrusion, which ensures their feet intrude into the outer passenger footwell. So, trips with two passengers should only be short ones.

Another criticism is the lack of hinge detents or struts to hold the rear barn-doors open in their 180-degree positions, given that a gust of wind when loading/unloading can slam them shut with potential injury for the operator (we reckon lock-open devices should be mandatory for all vans equipped with barn-doors).

The cabin includes two tiers of storage in each front door, comprising a slender shelf at mid-height for small items and a large-bottle holder and big storage bin at the base for larger items.

On top of the dash-pad are a small-bottle/cupholder on each side and a large clamshell-lidded compartment in the centre. There’s also a glove box with another open storage compartment below, while the centre console offers a smartphone cradle.  

The centre seat’s base-cushion, which is hinged at the front, can be tilted forward to reveal a deep compartment below that’s lined with insulating polystyrene foam to keep small items of food and/or drink hot or cold.

The centre seat’s backrest can also fold forward and flat to reveal a mobile office space, with a small desk that can be rotated to provide a comfortable working angle. It also has a shallow tray for holding pens etc and an elastic strap to hold documents in place.

Our test vehicle, to use its full name, is the E-Expert Pro Long Auto. It’s available only as a long wheelbase variant with single electric motor, 75kWh battery and single-speed automatic transmission for a list price of $79,990.

That’s $18K more than LDV’s eDeliver 7 LWB Low Roof electric rival and more than $29K dearer than both its diesel Expert equivalent and Toyota’s LWB Auto Barn-Door HiAce.

Our example is also finished in 'Titanium Grey' metallic paint ($690 option) which pushes the list price over $80K.

Standard equipment on our test vehicle includes 16-inch steel wheels with black hubcaps, 215/65 Michelin tyres and a full-size spare.

There’s also a solid bulkhead between cabin and cargo bay with load-through flap (see Practicality), front/rear parking sensors, daytime running lights, a 180-degree reversing camera, demister/wiper on each rear barn-door, a Mode 3/Type 2 charging cable in a Peugeot storage bag and more.

Inside are two USB ports and two 12-volt sockets plus an electric parking brake, dual-zone climate control, heated steering wheel with multi-function controls, heated driver’s seat and a 10-inch digital driver’s display.

There’s also a 10-inch central touchscreen to control the four-speaker multimedia system which includes voice recognition, digital radio and wireless Apple/Android connectivity.

The Nexo’s hydrogen system is not really a drive component. It generates power for the electric motor, which is similar to the one that appears in the Kona EV. 

Like other EV models, it’s a permanent magnet synchronous motor mounted on the front axle, producing 120kW/395Nm. 

The hydrogen system is a grid of catalyst membranes which are essentially used like a giant battery to chemically combine oxygen sourced from outside the car with pressurised hydrogen. 

This reaction generates two bi-products: electricity and water, the latter of which exits the Nexo’s tailpipe.

The hydrogen system is capable of generating 135kW, just over the motor’s total output so there is always power to spare.

Powering the car’s auxiliary systems, and acting as a buffer to store excess and regenerated energy, is a hybrid-sized 1.56kWh lithium-ion battery under the boot floor.

The E-Expert’s single electric motor, which drives the front wheels through a single-speed automatic transmission, produces 100kW of power and 260Nm of torque. It also offers three grades of regenerative braking/battery charge replenishment, using paddle-shifters on the steering wheel.

The Nexo drinks compressed hydrogen. It has 6.33kg worth of hydrogen storage tanks which grant it a generally EV-beating 666km of range. 

One of the key benefits of the hydrogen system is that it refuels in roughly the same time as it takes to fuel a diesel car, using a pressurised hose in a similar manner to an LPG vehicle.

The trouble is hydrogen is hard to source at a pump in Australia. There is one refuelling station at Hyundai’s Macquarie Park HQ in NSW, another just opened in the ACT, and a third one owned by Toyota which is about to open at its Altona, VIC HQ.

The fleet of 20 cars handed over to the ACT government will use the new pump, which for the first year will be providing free hydrogen as the system is evaluated.

Overall costs for the hydrogen after that time will depend on where it is sourced from. As Australia is uniquely positioned to generate compressed hydrogen (with an abundance of renewable energy idle time which can be stored in places like the ACT) the cost will come down over time. 

Right now, though, the brand estimates somewhere to the tune of $15 a kilo for an end-consumer, or about $90 to fill the Nexo.

Finally, a benefit for the eco-conscious, Hyundai pitches the Nexo as a product which actually leaves the air cleaner after generating energy, although there are some caveats.

The first is that the membrane requires use of platinum – a rare earth metal, and the second is hydrogen requires a lengthy, power-intensive and complex process to generate in a usable form. 

In the ACT government’s case this is less of a problem, as it will use 100 per cent renewably sourced idle energy to process the gas.

Peugeot claims an official WLTP driving range of up to 330km from its 75kWh lithium-ion battery, which is mounted in a cradle beneath the load floor to maintain the same cargo bay load volume as its diesel sibling.

Our test vehicle was fully charged on collection and we drove 214km on that single charge, of which 50km was hauling a near-maximum payload on our city/suburban test route. We also switched between the three drive modes, but most driving was done in 'Normal' mode.

At the completion of our test, the dash readout was claiming average energy consumption of 25kWh/100km. So, based on these figures, a ‘real world’ driving range of up to 300km is credible, with potentially more using 'Eco' mode exclusively.

Peugeot claims the E-Expert can be charged from 0-100 per cent using a three-phase (11kW) wall-box in about 7.5 hours, or 0-80 per cent in 45 minutes using (100kW) DC quick-charge facilities.

To drive the Nexo is essentially no different to an electric car. It uses the same permanent magnet motor, the same regenerative braking, and the same buffer battery system.

This means a very quiet and smooth drive. It’s not quite the unleashed performance of a Tesla, but then that’s not really the point of the Nexo which leans into the comfort of the whole experience.

The drive and hydrogen reaction is entirely a silent process, although the Nexo emits a pleasant choral tone at low speed to alert passers by of its presence, same as the Kona EV.

Despite that strong torque number, the Nexo isn’t inclined to spin the wheels, and for balance reasons, Hyundai actually de-tuned the motor slightly to make it gentle off-the-line.

When it comes to corners the comfort is again emphasised, with very light and linear steering. The chassis is rigid enough to feel under control, although the comfort suspension tune will have it tilting around a little more than, say, a Tucson.

The ride is also far more forgiving than Hyundai’s sportier petrol range, with the Nexo undulating over bumps and corrugations with ease.

As is usual with Hyundai models, the safety systems aren’t too invasive, making the Nexo a friendly companion on the freeway, and the soft interior trimmings add to its near-luxurious feel.

The ACT government reps who will be receiving this car are of the mind that anybody that drives it will become an advocate for electrification, and I’m inclined to agree with them.

For most people it’s better in every way from behind the wheel when compared to a petrol car.

Thanks to adjustable lumbar support, a height/reach adjustable steering wheel with flat lower rim to allow extra torso/legroom and a decent-sized left footrest, it’s easy to find a comfortable driving position. The door mirrors, although smaller than some rivals, are adequate given their active blind-spot monitoring assistance.

The steering feel is responsive and nicely weighted, combined with sure-footed handling and supple unladen ride quality from its four-coil suspension.

It provides smooth and near-silent performance at speeds up to 80km/h, with tyre and wind noise becoming more intrusive at highway speeds. We drove most of the test in 'Normal' drive mode, which provides more than adequate city and suburban performance given the E-Expert’s relatively light kerb weight.

The energy-saving Eco mode causes a noticeable drop in response, as you’d expect. The 'Power' setting has the opposite effect, using more energy but producing improved acceleration even with a heavy load on board.

Adjustment of regenerative braking ('Low'/'Mid'/'High') using the steering wheel paddles produces noticeable differences in retardation across the three modes. In High mode, the effect is strong enough to require minimal use of the brake pedal.

To test its GVM rating we forklifted 770kg into the cargo bay, which combined with our two-man crew equalled a payload of 950kg which was only 50kg under its one-tonne limit.

Even so, the coil-spring rear suspension only compressed 40mm under this load, leaving more than 30mm of static bump-stop clearance that ensured no sharp bottoming-out over bumps.

On our congested 50km city/suburban test route, where mid-sized electric vans would typically operate, it handled this load with considerable ease in Normal mode with no requirement to use the Power setting.

The extra weight had a minimal effect on handling and braking response, with the E-Expert proving to be a competent load-hauler within its driving range.

Our only criticism is the positioning of the centre seat’s large headrest, which even when fully lowered blocks a large portion of the central mirror’s view through the bulkhead window and rear doors. As a result, we removed it and stored it away when not carrying a centre passenger.

No ANCAP rating but it comes standard with front, side and curtain airbags for driver and passenger plus AEB, lane-keeping, forward collision warning, blind-spot detection (but no rear cross-traffic alert), tyre pressure monitoring, traffic sign detection and more.

It also features what Peugeot calls the 'Acoustic Vehicle Alerting System' (AVAS), which generates sound that can be heard outside the vehicle when travelling at low speed, to enhance pedestrian safety.

Ownership is a tough one, because, well, you simply can’t own one. 

Either way Hyundai says the Nexo’s hydrogen drivetrain carries no warranty implications, meaning if you could own one (as Koreans can), it would still be covered by the brand’s five year/unlimited kilometre warranty.

In terms of servicing, the Nexo requires a visit once a year, although like a pure EV there are few items that actually need attention at one of these visits.

A top-up of coolant is only required about once every six years, and various filters need to be cycled out. Other than that, it’s just your usual wear and tear items like brakes and tyres.

As Hyundai leases the current vehicles out, it will be taking care of servicing for the initial batch.

E-Expert comes with a five-year/200,000km Light Commercial Vehicle (LCV) specific warranty, plus eight-year battery warranty, 12-year corrosion warranty and three-year paint warranty.

Scheduled servicing is every 12 months/25,000km whichever occurs first, with capped-price for the first five scheduled services totalling $1846, or an annual average of $369. Pre-paid service plans up to five years offer considerable savings.