What's the difference?
With one of the best-selling utes in the country, the trend-setting Raptor variant, and now a plug-in hybrid, Ford is seemingly at the top of the ute segment with its Ranger.
When you’re already at the top of your game though, what do you do next?
The answer, it seems, is to create something entirely new for the dual-cab segment, and that’s what Ford aims to do with its Super Duty range.
Perhaps the antithesis of the Raptor and Platinum, the Super Duty pushes the standard dual-cab formula as tough as it can go. And with significant development costs spent here in Australia, and a long consultation period with the intended customers, has Ford created something special?
Let’s find out.
The Ducato originated in 1981 through a joint venture between Fiat and PSA Peugeot-Citroen, which are both now part of the recently formed Stellantis conglomerate. The Ducato has evolved through four decades and several generations, with more than 2.6 million sold in a variety of body styles (including popular motorhomes) and wheelbases.
The current generation van, which competes in the 3501-8000kg GVM commercial class, is also marketed as the Peugeot Boxer, which was tested at maximum GVM by CarsGuide in 2020. Despite many similarities between them, the latest iteration of the Ducato is more than just a badge-engineered version of its French sibling.
The MY21 Fiat Professional Ducato Series 7 is equipped with an all-new drivetrain, updated safety and convenience features and a class-leading two-tonne-plus payload capacity, which we recently put to the test.
I can definitely see the pitch for the Ranger Super Duty. For fleets, having a vehicle with more modern safety, comfort, and thoughtful technologies is compelling when the alternative is an old Toyota 70 Series or a hardly-suitable-for-Aussie-roads full-size American pick-up.
It is beefed up for whatever the trails can throw at it, and more than work-ready without the need for months of conversion work, but for private buyers, do you really need this? For some niche towing and off-road applications it’s an unbeatable factory offering, but I’d argue it’s expensive overkill for most.
Still, Ford’s customer-centric approach is commendable. It will be interesting to see if it can simply create a 4.5T GVM sub-segment for the dual-cab market in the same way Raptor did for performance variants.
Note: CarsGuide attended this event as a guest of the manufacturer, with travel, accommodation and meals provided.
The latest Fiat Ducato, in MWB MR configuration with optional nine-speed auto, is a competent competitor in the 3501-8000kg GVM segment. Its class-leading two-tonne-plus payload rating would have considerable appeal for those who need to carry exceptionally heavy loads and we couldn’t find any major flaws in its design and performance. However, the warranty is short and there are niggling issues in terms of driver comfort, which if addressed would increase the Ducato’s appeal.
The Super Duty dwarfs a standard Ranger on the road. The track is as wide as a Raptor, while the height has increased significantly. It looks almost as though someone dropped a Ranger in Photoshop and told it to increase everything by 15 per cent.
The chunky grille, re-designed blocky fenders to accommodate the extra width, intentionally squared-off wheel arches, and beefed-up ride height with correspondingly larger wheels make the Super Duty imposing on the road.
Like its relatives overseas, the Super Duty logo is three-dimensionally imprinted on the bonnet, and the factory tray being available in a range of finishes (steel, matt black, or colour matching) either adds to the ruggedness or street appeal depending on what the buyer is after.
All of this is not just to make the car look tough, but also to accommodate the depth of changes underneath, because the Super Duty is so fundamentally different from a standard Ranger it’s almost an entirely new vehicle.
Even things as core as the chassis rails have been up-gauged significantly to handle this car’s additional capabilities. Ford has even delved into its Detroit parts catalogue to upgrade almost everything else underneath. It features a front differential from the Bronco Raptor, eight-stud wheel hubs from the F-250, and an upgraded version of the rear axle assembly from a Transit van, although with a unique and up-sized rear differential.
There is also a new transfer case, 130-litre fuel tank, and steel underbody protection which can pivot the entire weight of the vehicle.
Inside looks and feels like a regular Ranger. As mentioned, it comes with all the multimedia amenities and some of the luxuries like soft-touch finishes for anywhere your elbows are going to rest, although the abundance of hard plastics are notable.
The MWB MR's front-wheel drive chassis rides on a 3450mm wheelbase with 12.5-metre turning circle. It’s 5413mm long, 2050mm wide and 2539mm tall, so like numerous van rivals in this GVM class it can’t access shopping centre and underground carparks which typically have a 2.2-metre height limit.
Underpinnings are simple and rugged, combining coil-spring strut front suspension with a leaf-spring rigid-tube rear axle that’s well designed for heavy load-carrying, with compressible rubber cones between body and axle that provide a second stage of support. There’s also four-wheel disc brakes, power-assisted rack and pinion steering and ample hard-wearing black plastic protecting the most vulnerable areas of the bodywork from scrapes and dents.
A sealed steel bulkhead separates the cabin from the cargo bay, insulating driver and passengers from load area noise and doubling as a robust cargo barrier. Its sliding window is ideally positioned to allow the driver or passenger to make a quick over-shoulder glance to check that their load is secure. Leg room for the centre passenger is unusually generous, even for tall adults, which would be appreciated by a crew of three.
Interestingly, the rear barn-door windows are heated but there are no wiper/washers fitted. At first this appeared to be an oversight, but having driven the Ducato in heavy rain we were surprised at how spray-free the rear screens remained and how clean they were afterwards.
Our only gripes are that the driver’s left footrest is so short you can only rest your toes on it. It’s a shame the excellent full-length one that resides in the passenger footwell (which of course is the driver’s footwell in LHD models) can’t migrate across the cabin for RHD versions. Driver comfort would be further improved with more rake adjustment in the base cushion.
The small 5.0-inch infotainment screen also makes it difficult to see much detail in the vision provided by the reversing camera. The optional 7.0-inch screen would be an improvement here, but is only available as part of the Comfort and Tech Pack.
Practicality is what the Super Duty is all about, and it starts with the capacities. As already mentioned, this means a 4500kg GVM, which allows a payload of up to 1982kg (for the lightest single-cab variant), and up to 4500kg of towing capacity, and a total GCM of up to 8000kg.
The factory Cab Chassis tray was also part of the design from the beginning, and has dimensions to make the most of the footprint, measuring in at 2580mm x 1950mm for the Single Cab, 2130mm x 1950mm for the Super Cab, and 1830mm x 1950mm for the double cab.
The off-road dimensions are also strong, with an approach angle of 36.3 degrees, a departure angle of 29.3 degrees, and a breakover angle of 26.9 degrees (for the most capable Single Cab variant). Even the ground clearance is increased to between 295 and 299mm - larger in every direction over the standard model.
Wading depth is 850mm and a fully sealed Safari Snorkel comes standard on every body style. Plus, there are heavy-duty recovery hooks wherever you need them if you do end up getting stuck. The stock tyre is an all-terrain General Grabber, so most buyers won’t have to drive straight to a tyre shop either.
The choice of three body styles is excellent from the factory. One suited to every niche, while there are other commendable additions like the pre-drilled hard points in the dash for the fitment of equipment with a factory finish, as well as modern amenities like a full-size power outlet on the back of the centre console in every body style.
Plus, Ford has already reached out to the aftermarket so a range of accessories for both recreational buyers and its target fleet audience are already catered for at launch.
Perhaps the only detractor from what is otherwise a car that seems to cater to every need is the lack of a de-specified interior. With such tough intentions, I can see scenarios where the 12-inch touchscreen could be a liability, and cloth seats could easily get destroyed where a hard wearing vinyl trim isn’t an option.
The Ducato’s 2060kg kerb weight and 4250kg GVM results in a huge 2190kg payload rating which dwarfs rivals we've tested including the Mercedes-Benz Sprinter, Ford Transit and its Peugeot Boxer sibling. It's also rated to tow up to 2250kg of braked trailer but given that Fiat does not publish a GCM (Gross Combination Mass) number, we can’t confirm if it can tow that weight while carrying a full payload.
The cargo bay, with a competitive 11.5 cubic metres of load volume, has an unprotected load floor that’s 3120mm long and 1870mm wide with 1422mm between the wheel housings. Therefore, it can easily carry two 1165mm-square standard Aussie pallets or three 1200 x 800mm Euro pallets, held in place by eight sturdy load-anchorage points.
There’s also ample forklift access through either the rear barn-doors, which can swing open to 270 degrees with a combined 1562mm-wide opening, or the sliding side doors with their 1250mm-wide openings.
All doors and walls are lined to mid-height and the raised roof cavity allows even tall adults to stand inside without stooping. It also provides a large and very useful storage area over the driver’s cabin, which is ideal for stowing ropes, straps, load-padding etc.
There’s plenty of cabin storage too, with large-bottle holders and two levels of storage bins in each front door. The dashboard offers numerous open storage bins plus small-bottle/cup holders, a glovebox, large overhead map shelf and storage tray under the driver’s seat. The centre seat’s backrest also folds forward to reveal a handy work desk on the back of it, complete with a spring-loaded clip to hold documents in place, a pen holder and two more small-bottle/cup holders.
The Super Duty name might be new to Australia, but it’s only worn by the most capable and work-ready Ford products overseas.
It doesn’t just mean off-road capability either, as is the case for the Raptor, it means something deeper, requiring significant upgrades under the skin to bring the Ranger’s GVM (gross vehicle mass) up to a whopping four-and-a-half tonnes, and the GCM (gross combination mass) climbing to a stratospheric eight tonnes.
This means the Super Duty is stepping into capability territory usually only occupied by right-hand drive converted American ‘full-size’ pick-ups, such as the Ram 1500, Chevrolet Silverado, and Ford’s own F-150, or even the Toyota LandCruiser 70 Series.
The good news is the Super Duty doesn’t cost near as much as the American full-sizers, which start at around $135,000. Instead, the new Ford starts from $82,990 before on-road costs for a Single Cab Chassis, with the Super Cab-Chassis stepping up to $86,490, and the Double Cab-Chassis topping out the range for now at $89,990.
All are diesel V6 powered 4x4s with independently locking front and rear differentials. More on those details later.
It’s worth noting those are before on-roads prices, but the options list is long and can get very expensive. See our story on accessory pricing for the Super Duty range here but even basic additions like the factory steel tray costs between roughly $6000-$10,000, depending on the finish selected.
The official ARB bull bar is also another six grand, although items which are expected to be commonly selected together are conveniently packaged up in the Adventure, Work, and Farm packs. Costs for these vary between nearly $8000 to $22,000, so the Super Duty can get super expensive super quickly.
Even with those options, the Super Duty isn’t a luxurious offering, with cloth seat trim, hard plastic dash and door finishes and vinyl flooring, although many conveniences from the rest of the Ranger line-up remain, like the 8.0-inch digital dash and 12-inch portrait multimedia display.
Ford argues the seats and refinement levels are an improvement over what most of its intended fleet audience are currently working with, in a thinly-veiled swipe at the comparatively ancient 70 Series.
For private buyers hoping for something a little more plush, an XLT grade both as a cab chassis and with a factory tub is also on the way later in 2026, featuring things like leather-trimmed seats and alloy wheels.
Also helping set the Super Duty apart is an array of clever conveniences for the intended purpose. For example, there’s built-in scales for measuring how close you are to this car’s enormous GVM, a smart hitch feature, which does the same thing but for optimised towing, pre-wired switches for auxiliary electronics in the roof console, and 18-inch truck-style steel wheels which are expressly designed to be bashed back into shape if they’re beaten up on the trails.
In some ways then, value is a buyer beware story. The Super Duty packs a range of awesome work-ready kit, and with option packs that are ready-to-go straight out of the box. However, it’s also expensive when everything is added up, so if you’re a private buyer, it’s worth asking if you really need the capability this thing offers.
Our white test vehicle is the MWB MR, which translates to Medium Wheel Base Mid-Roof. It’s one of four Ducato van configurations featuring medium, long and extra-long wheelbases and two roof heights.
They’re all powered by a new 2.3 litre turbo-diesel engine, with a list price of $48,300 for the MWB MR with standard six-speed manual or $51,190 with the optional new nine-speed torque converter automatic like our test vehicle. It also has an extra side-sliding door that adds another $1190.
A few of the standard features include 16-inch steel wheels with heavy-duty 215/75 R16C tyres and a full-size spare (16-inch alloys optional), infotainment system with 5.0-inch touchscreen, USB/AUX connectivity and steering wheel controls, power-adjustable and heated exterior mirror, dual passenger seat with three-point central seatbelt, single cargo bay side-sliding door, twin rear barn-doors with 270-degree opening, reversing camera/rear parking sensors plus an upgraded safety suite headlined by AEB.
There’s also a wide choice of colours and other options including the Comfort and Tech Pack which for an additional $2190 brings a larger 7.0-inch infotainment touchscreen with DAB digital radio, Apple CarPlay/Android Auto, plus sat-nav, LED daytime running lights, automatic climate control and tyre pressure monitoring.
For the same price you can also get a Safety Plus Pack comprising rain/dusk sensor, auto high beam, traffic sign recognition, blind-spot monitoring and rear cross-traffic alert, fog lights, traction control and all-season tyres.
Again, things don’t look too different from a regular Ranger under the bonnet, with the Super Duty maintaining the same 3.0-litre V6 turbo-diesel engine and 10-speed automatic transmission, but with some tweaks.
It has less power, producing 154kW (30kW less than the standard V6 Ranger), but maintaining the same 600Nm of torque, and it also has upgraded cooling to support load-lugging, with the front fan upgraded from 800W to 1000W.
The inverter is also 400W to support additional electrics, and mechanically there is a new transfer case, new front and rear differentials, upgraded CV shafts and main drive shaft, as well as an 18-inch brake package.
For emissions compliance, the Super Duty is equipped with both a DPF (diesel particulate filter) and AdBlue. But being conscious of the needs of many heavy-duty users, the brand has added a manual override for the DPF cycle so it doesn’t slow the vehicle down when full power is needed.
The same 4x4 auto system is employed, allowing automatic all-wheel drive to be applied in the standard driving mode. The differentials can be independently locked via the off-road menu in the touchscreen.
The tuning of this engine does make a tangible difference to the drive experience on the road, and while four cylinders are more prolific in the dual-cab space, the 3.0-litre V6 does what it can to bridge the gap between the more standard crop of turbo diesels and bigger V8s in American full-sizers.
The all-new drivetrain features Fiat’s latest 2.3 litre four-cylinder turbo-diesel with Multi-Jet 2 electronically-controlled common rail direct injection, variable-vane turbocharging, intercooler and Euro 6-emissions compliance using AdBlue. It produces 130kW at 3500rpm and (in automatic models) 450Nm of torque which peaks at 1500rpm. In case you’re wondering, the red ‘180’ body badges denote European metric horsepower.
The new ZF nine-speed torque converter automatic is a sweet-shifting transmission which Fiat claims is designed to optimise the engine’s torque delivery and fuel economy. It has a sequential manual-shift function if required, which could be useful if hauling big payloads in hilly terrain, but works most efficiently when left alone.
As a vehicle that slips into the category above the standard crop of dual-cabs, the Super Duty doesn’t wear an official fuel consumption number.
The story won’t be great. Anecdotally, as we were hopping in and out of several vehicles on this launch test, the computers were all showing over 12L/100km.
To be fair, we spent hours off-roading, towing, and driving in mixed countryside conditions, so hardly merciful, but we were also mostly unladen for the majority of the driving.
With a 130L fuel tank though, the Super Duty should still have plenty of driving range.
Fiat does not publish a combined average consumption figure for the Ducato, but the dash display was claiming 10.2L/100km at the end of our test, which covered almost 300km of which more than a third was with a heavy payload. We also had the auto stop-start function switched off. That consumption figure was very close to our own, calculated from fuel bowser and tripmeter readings, of 10.6L. So, based on our numbers you could expect a real-world driving range of around 850km from its 90-litre tank.
A lot of the experience of driving the Super Duty is familiar to the rest of the Ranger line-up. It feels comfortable and refined from behind the wheel, but certainly a size-up from its siblings.
For those who have driven any recent Ranger, this will be very good news. There’s not much about this vehicle that feels properly clattery like some light truck alternatives, and if you’ve driven a Raptor before, the pumped-up width and height will be familiar.
The brand has even managed to maintain an excellent steering tune which balances weight and feel, despite the differences to the hardware underneath. Even the ride quality, something Ranger is so well known for, has carried across to this model, despite significantly beefed-up components.
There is a degree of ladder-chassis jiggle to it, and if you throw some really rough terrain at it, the Super Duty will have the odd harsh moment, but on the whole it’s impressive what Ford has managed to do with such a significantly altered ute.
Over a long day of driving in harsh conditions, the seat quality proved to be comfortable, while ergonomics in the cabin are fairly robust, with a good driving position, physical dials for the climate unit, and easy manual adjustability.
The tweaked V6 engine is an interesting story. Unladen, off-the-road, and at commuter speeds it feels similar to the standard version, but things change when you throw different stress factors at it.
Stomping on the accelerator, for example, elicits a dulled response compared to the relatively athletic performance of the standard engine, with the 0-100km/h sprint (for all the good that will do the commercial audience) significantly impacted. We recorded a (not very scientific) 14.1 seconds.
When a lot is asked of it, either for overtaking scenarios or when laden, the engine creates a fair bit of noise and doesn’t seem to be in much of a hurry to go anywhere (even chugging up a hill at 60km/h with six tonnes combined across tray and trailer). But it’s the consistency and the throughput of the torque that's been focused on for this re-tune, which Ford says should keep the engine capable of doing these sorts of tasks all day.
The transmission isn't too busy or annoying, smoothly shifting through gears.
The Super Duty made light work of the off-road component of our test drive, making the real-world conditions feel easy, and the way it handled the more theoretically challenging staged tests was impressive, too. I’m not sure I’ve ever seen such articulation ability from a leaf-sprung rear suspension set-up, while the clearance angles also remained impressive.
Levels of grip on offer are also impressive from the stock tyre, which importantly also offers a hefty amount of sidewall for the more hairy stuff, and the traction systems doesn't seem to miss a beat.
Safety systems are tame on the country roads we took it on, barely skipping a beat, and are thankfully not at all annoying.
It is big though, so I can imagine parking in a city might not be easy (it’s already hard enough in a Raptor), so again, it’s worth asking if you need this kind of capability before you pull the trigger as a private buyer.
There’s a commanding view for the driver thanks to a panoramic windscreen and clear eye-lines to the truck-sized door mirrors. There’s also reasonable but cluttered vision through the central rear-view mirror, which is partly obscured by the centre seat’s headrest.
The cabin bulkhead is effective in all but eliminating cargo bay noise and engine/wind noise volume is commendably low even on the highway. The highest audible intrusion at those speeds comes from the front tyres, which is acceptable on smooth bitumen surfaces but increases on coarser grades.
Its leather-rimmed steering wheel is nice to use and thanks to the driver’s door moulding and fold-down in-board armrest, there’s evenly balanced elbow support to relieve strain on the neck and shoulders.
The engine and nine-speed auto transmission are well matched, providing energetic performance when prodded and crisp, decisive shifting. Long-legged highway gearing allows 100km/h at 1500rpm (which is also bang on maximum torque) and less than 1700rpm at 110km/h. Ride quality when empty or lightly loaded can get bouncy on bumpy roads, which is not unexpected from suspension with a two-tonne-plus payload capacity.
Our main criticism is insufficient rake adjustment in the driver’s seat base cushion. There’s not enough angle available to stop the driver sliding forwards, requiring constant repositioning that becomes tiring after a while. More rake in the base cushion, combined with a decent-sized left footrest, would solve this issue.
Also annoying is the audible lane-departure warning, which is too loud and sounds like you’re being zapped by a ray-gun in an old sci-fi movie if you step out of line. A less confronting warning would be welcome.
The Super Duty will size-out of ANCAP’s gaze (for now), but it maintains the standard truck’s kit, which maintains its five-star rating awarded in 2022.
Standard features include auto emergency braking (AEB), lane support systems, blind spot monitoring, driver attention alert, and adaptive cruise, but there are also commercial vehicle rarities like front and rear parking sensors and a surround camera suite. There's even an array of nine airbags.
Again, there’s some thoughtfulness here. Ford has put extra time into making the 'Driver Assist Technology Bar' in the rear bumper both protected from off-road hits and designed to be as compatible as possible with the kinds of accessories which will be fitted, so its functions can be maintained. Even things like the 360-degree parking camera, which a 70 Series definitely doesn’t get.
And the mirrors are enormous, which helps with both the tray width and towing.
There’s no ANCAP ratings for this GVM division and above, but the latest Ducato is equipped with AEB, forward collision alert, lane departure warning, rear parking sensors, reversing camera plus driver and dual-passenger airbags as standard. Buyers can also option the Safety Plus Pack mentioned earlier.
Ford offers the same five-year and unlimited kilometre warranty as the rest of its range, and servicing, which is required once every 12 months or 15,000km, is capped price.
It costs $469 per visit for the first five years, which is more expensive than the standard Ranger ($379 per visit for four years, then $430 for the fifth), but it’s still not outrageously expensive (and not priced much differently from a HiLux when you consider that model's six-monthly service visits).
Three years/200,000km warranty looks undercooked compared to the five years/unlimited km offered by some rivals. Scheduled servicing, though, is excellent for hard-working vans at 48,000km/12 months whichever occurs first. Five years of Fiat Professional servicing, based on a total distance of 240,000km, equals $6756.99 or an average of $1351.40 per year.