Hyundai I40 vs Volvo S60

What's the difference?

The i40 Tourer in the Active grade is great to drive, it’s practical, and should be low-cost to run. But you can bet the new version, due to arrive soon, will be, too. If you can wait, it's a safe bet the new i40 Tourer will have an updated look, improved safety equipment and retain all the good points of the previous model. 

The Volvo S60 Recharge Black Edition proves sedans can still be sexy and an excellent family car, providing your family is on the smaller side. I only have one kid, so it's perfect for our activities and gear. It’s wonderful to drive and has a great features list but it's not without its quirks.

My son thinks it looks cool, and we enjoyed bellowing out a few renditions of the original Batman theme song this week. He has had a lot of comfort in the back seat, too.

The i40 wagon looks good, I even caught myself doing that admiring 'look back' thing you do when you walk away from your car. Thing is, the current i40 has the ‘old’ Hyundai styling that dates it compared to the new i30, Sonata and Kona, which reflect the brand’s latest look.

This brings me to something you should really know – the newer, updated i40 will arrive in Australia soon, and it will be more in line with Hyundai’s current design approach.

The i40 is also up against some hot-looking rivals. The Mondeo is gorgeous, the Passat is stately, and the Commodore also looks stunning. To be honest the i40 is the least attractive of that lot form where I’m looking. It’s also about the same size as that trio at 4775mm long, 1815mm wide and 1470mm in height.

My mum would call the interior of the i40 Active smart looking, but she doesn’t mean tech-smart, more school dance smart, and if she ever said that before you went to a school dance you’d get changed immediately.

Yes, it looks smart in a tidy, stylish way, but that tiny screen, cloth seats and ordinary plastics lower the tone compared to the Premium's more 'premium' interior. 

The S60 Black Edition nails it on design. It sports a handsome and sleek shape that manages to look sporty and elegant. It's exactly what you expect a luxury sedan to look like.

My seven-year old dubbed this the Batmobile, and for good reason, every accent is black!

The grille, badge and 19-inch five-spoke alloys look aggressive against the 'Hammer of Thor' LED headlights and make this design look hot.

You better like black paintwork, though, as that is the only choice for this variant.

The interior hasn’t seen any changes for the 2025 model and it seems Volvo is streamlining most of its interiors to look the same.

You could find this dashboard in most of its cars, which is fine because it’s a good-looking treatment full of soft-touchpoints and high-quality materials. But there’s also nothing that sets the Black Edition apart from its stablemates. It would be nice to see a point of difference.

The dashboard is headlined by the 9.0-inch touchscreen multimedia system and a 12-inch digital instrument cluster. You have some other nice focal points in the large sunroof and massive air-vents, which add some interest to the dash.

Overall, it’s a pleasant interior but maybe not as fun as some of its rivals.

The i40 wagon nails the practicality category. Storage space is excellent with a deep, wide console bin under the centre armrest, and there’s another big well in front of the gear shifter. 

There are large pockets in all the doors with bottle holders, two cupholders up front and another two in the fold-down rear armrest, plus another storage area in there, too.

The i40 Tourer’s 506 litre cargo capacity is good, but can’t beat the Passat’s 650 litres, while it matches the Mazda6 wagon’s boot space.

Rear legroom borders on limo territory and even at 191cm I can sit behind my driving position with about 50mm of space between my knees and the seat back. Headroom back there is also extremely generous.
The rear doors open wide, making for an easy exit or entry, too.

The cabin of the S60 is fairly practical with the front row feeling spacious for my 168cm height. It’s a low car, so if your knees squeak you might find it annoying to get in and out of!

The comfort of the front seats cannot be understated. They feature a two-position memory function, lumbar- and side-bolster adjustments and under-thigh extenders. Plus, with the heat and ventilation functions, you’ll look forward to a long journey.

Because of the sloping roofline, it’s a bit awkward to get in and out of the back seat but once you’re in there is a stack of room (behind my driving position) and the outboard seats hug you into position, so you don’t move around in corners.

Seats are comfy for long journeys and outboarders enjoy heat functionality, too. The pillar-mounted directional air vents are super practical and the hardened kickplates are a godsend for parents with wildlings like my son, who seem to want to put their feet on everything.

The transmission tunnel is massive, though, so keep the middle seat reserved for kids only.

Up front, individual storage isn’t as great as you might hope for with the glove box being the largest cubby on offer. The middle console is literally a tray and it doesn't fit my iPhone 15 Pro Max (I have a thin case, as well!).

There's no centre console storage aside from the two cupholders, and this variant misses out on a wireless charging pad, so my phone and 'bits' have been shoved into the cupholders or on the passenger seat, which is a tad annoying. The storage bins in each door feature a small drink bottle holder but are, again, shallow.

Individual storage is a bit better in the rear with two net map pockets, two large cupholders in the fold-down arm rest, as well as a drink bottle holder in each storage bin. 

Technology is well-rounded and the multimedia system (powered by Android Automotive) is easy to use, but curiously you don’t get Android Auto in this model!

You do get a bunch of built-in apps like Google Maps and Spotify. There's wired Apple CarPlay and satellite navigation, too.

You get a head-up display and the digital instrument cluster looks high-end with its graphics and shows your sat nav directions, which is always handy.  

Charging options throughout are good with two USB-C ports in each row, while the front also gets a 12-volt socket.

The boot is slightly smaller compared to its rivals at 427L thanks to the electric components but it is still well-sized for my grocery run and it’s not too difficult to grab things that slide to the back.

You get a 'tyre mobility kit' (rather than a physical spare) underneath the floor and I like the way you can hang the home charging cable bag out of the way. 

The Black Edition has a hands-free tailgate which is operated by a kick-function. But you don’t have an electric button on the lid and the kick-function didn’t always work to close it! That said, the lid isn’t heavy, so it’s nothing to split hairs over.

There are two variants for the S60, the mild-hybrid Ultimate or the plug-in-hybrid Recharge Black Edition, the latter being our test model.

The Recharge Black Edition is priced from $88,990, before on road costs, which positions it towards the lower end of the market, with the Audi A4 Avant 45 TFSI Quattro S Line MHEV being the most affordable at $85,700 MSRP.

Next up is the Mercedes-Benz C200 MHEV at $89,900 MSRP and then the BMW 330e M Sport PHEV at $98,700 MSRP.

The interesting thing, though, is you don’t pay extra for any packs on this model, which is rare for a luxury brand. It’s pretty well-specified already.

Luxury features include powered front seats that have adjustable side-bolsters, lumbar support and two-position memory function, as well as heat and ventilation functions.

Other items include heated rear outboard seats, a heated steering wheel, a panoramic sunroof and beautiful Nappa leather upholstery throughout.

Practical features include dual-zone climate control, handsfree boot opening and double locking, which is when you lock the car from the outside and if there is forced entry via a smashed window, for example, the doors still can't be opened, even from the inside.

Technology is robust with a 9.0-inch touchscreen multimedia system including in-built Google Apps (Google Play and Maps, YouTube, and Spotify).

Other items include wired Apple CarPlay, the 'Volvo Car Services App' with a four-year subscription and over-the-air updates, 12-inch digital instrument cluster, Bluetooth connectivity, digital radio and a 15-speaker Bowers & Wilkins 'High Fidelity' audio system.

Unfortunately on this variant, you miss out on Android Auto capability and a wireless charging pad.

This is another area in which our test car impressed with its 1.7-litre four-cylinder turbo-diesel and seven-speed dual clutch auto transmission.

At 104kW, it may be less powerful than the petrol (121kW) but its 340Nm of torque gave it the shove to accelerate impressively from 1750rpm (idle is 800rpm).

The engine and dual-clutch combination performs beautifully; smooth even at low speed in traffic, and shifting down intuitively to make best use of engine braking.

The S60 Recharge Black Edition’s plug-in hybrid powertrain features a 2.0-litre, turbo-petrol, four-cylinder engine and an electric motor that combine to produce 340kW of power and 709Nm of torque.

It has serious kick and can do a 0-100km/h sprint time of just 4.5-seconds. The eight-speed auto transmission is smooth as silk and creates a refined on-road driving experience.

Hyundai will tell you the i40 Tourer diesel will get 5.1L/100km over a combination of open and urban roads. The trip computer in our test car said it was averaging 7.4L/100km. Still, that’s not bad mileage.

The official combined cycle fuel consumption figure is an extremely low 1.4L/100km and I did two economy tests this week covering a healthy mix of open-road and urban driving.

Charging it every day for four days, gave me a real-world usage of 3.8L/100km and charging it once in three days gave me a trip readout of 5.6L/100km.

The PHEV powertrain has proven itself economical whether you dedicate yourself to the charging or not, so that’s pretty good.

The Black Edition features a Type 2 port for AC charging, but it can’t be hooked up to a DC fast charger.

This doesn't worry me because even on a standard domestic house socket you can charge the 19kWh battery from 0-100 per cent in just five hours, which is pretty fast for a PHEV.

You also get up to 90km of WLTP-rated pure electric driving range in this, which is good for a plug-in.

A comfortable ride, impressive handling for the class, and a great engine and transmission mean the i40 Active Tourer diesel is engaging and enjoyable to drive. 

The driving position is excellent, the seats are large but supportive, and the pedal feel is spot on. The i40 Tourer is way better to drive than it needs to be and would embarrass some cars from more prestigious brands.

It’s not all perfect: the cabin could be better insulated with wind noise obvious at 90km/h and tyre rumble intruding on course chip roads; visibility is hampered by those slanted A-pillars and the reversing camera image is next to useless thanks to the business card-sized screen in the Active.

A lot of people think driving a Volvo means it’s stately or boring. Get in the Black Edition and it will change your mind.

The power it has is awesome and the pick-up will blow your hair back. Power delivery feels effortless.

The firm suspension and steering provide great road feedback and dynamic handling. While the suspension is firm, the comfort in the cabin is high and you don’t wince going over a pothole. The cabin is very quiet which makes it feel refined, too, even at higher speeds.

You do feel a bit low when you’re sitting next to a big SUV at lights but visibility is pretty good with the wide windows and pillars that don’t get in the way.

I've been precious about going over speed bumps or exiting a ramp, because it's easy to scrape underneath the nose as the S60 sits quite low. But on a whole it's pretty easy to park.

The 360-degree view camera system is clear and has a birds-eye and reversing view but I'd like to see both feeds pop up at the same time. It's easy enough to flit between the views when needed.

The S60 Recharge Black Edition has just been launched, so it’s not covered by its siblings’ maximum five-star ANCAP safety rating from 2018 but it features all of the goodies you’d expect from a Volvo.

Standard features include blind-spot monitoring, rear collision warning, forward collision warning, rear cross-traffic alert, lane departure alert, lane keeping aid, traffic sign recognition, an intelligent seatbelt warning, a head-up display, adaptive cruise control, 'Pilot Assist', a tyre mobility kit and a 360-degree view camera system, as well as front, side and rear parking sensors.

The S60 Black Edition also features Volvo designed safety items like the 'Side Impact Protection System' (SIPS) that reinforces the car's steel framework at the sides and disperses energy in a side collision. 

It also features a 'Whiplash Injury Protection System' (WHIPS), which if hit from behind, the headrests move with the occupants to limit injuries.

One of the highlights is the programmable spare key where you can limit audible levels and speed limits. Which is perfect if you have a teenager who borrows your car. And the spare key is bright orange, so there's no sneaky 'whoops, I grabbed the wrong key' moments!

The rear row features two ISOFIX child seat mounts and three top-tethers. You'd be doing very well to fit three child seats in, so two will fit best.

The i40 Tourer is covered by Hyundai’s five-year/unlimited-kilometre warranty. Servicing is recommended every 15,000km/12months at a capped price of $339. A servicing plan is also available for three years ($777), four years ($1136), and five years ($1395). 

The S60 comes with a five-year/unlimited km warranty, which is a normal term for the class.

You can pre-purchase either a three- or five-year servicing plan and the three-year plan costs $1750, while the five-year plan costs a flat $3000 or an average of $600 per service, which is reasonable.

Servicing intervals sit at every 12 months or 15,000km, whichever occurs first.