Kgm Rexton vs Ford Tourneo Custom

What's the difference?

The KGM Rexton Advance is a large 4WD wagon packing an adequate amount of appeal.

It’s nice to drive on the open road, it’s comfortable and it signals continued incremental progress for KGM in terms of quality and functionality.

It’s fine for light off-roading but its 4WD efficacy is lacking. While it's not in the same class as something like the Ford Everest in terms of refinement, comfort, and general quality, ultimately, a lot of its rivals represent greater value for money and all-round driveability as family vehicles.

And even though it does offer owners a chance to take their urban-focussed SUV into the bush, its price is climbing, and other rival vehicles offer a more refined overall driving experience.

There’s absolutely no doubt that the van-based people-mover has some distinct advantages over a three-row SUV. The rear seat is bigger, access to it is far better and there’s more luggage space even when all eight seats are occupied. But the Tourneo goes a step or two further with the sliding, swivelling seats that make it one of the most practical and flexible interiors on the market.

True, the driving experience is a bit alien at first, but it’s a case of different, rather than worse. Meantime, the ride is excellent and the performance and economy from the turbo-diesel driveline are both absolutely spot on for this vehicle’s intended purpose.

And perhaps that’s the metaphor for the whole thing: By not trying to be something it’s not, and concentrating on what it needs to do, the Tourneo emerges as a bit of a quiet achiever.

As we said earlier, this type of vehicle concept is never a sure-fire proposition. Parcel vans converted to passenger duties haven’t always worked out. This time, though, it’s different.

The Rexton remains essentially unchanged from the previous generation and so it stays pleasant enough but generically inoffensive as are most other SUVs on the market.

Even for a city-focussed SUV, the body-on-frame Rexton looks low and while its 203mm of ground clearance is okay for daily driving it’s less than ideal for off-roading.

The only change to this Rexton over the previous generation? Pull-up sun blinds on the rear doors. Not a design change per se, but worth mentioning.

Does it set itself apart enough from other similar SUVs? Not really, but does that even matter to you?

Perhaps the biggest revision of the successful Transit Custom formula needed to make the leap from FedEx to Brady Bunch has been to the rear suspension. Where the Transit uses a leaf-sprung arrangement, the Tourneo has switched to coil rear springs. These technically offer much greater ride comfort at the expense of some load-carrying ability. Which is fine, even if your kids are the bigger variety.

The move to powered sliding side doors is a welcome one, but I found out the hard way that the doors will still open a fraction if you push the button while still travelling at low speed. Not sure why that would be, but at least the buttons in question are up front in Adult-Land, not within reach of you-know-who.

The reality is, too, that the Tourneo is destined to run with the air-con on any time you have bodes in the back. That’s because – like a lot of van conversions – there’s no opening side windows beyond the tiny, hinged windows that open an equally tiny amount. This has more to do with the Transit’s basic structure than any desire to oxygen-deprive the young `uns, but as any parent knows, a supply of fresh air on the move is sometimes the only thing between a happy day out and a clean up in Aisle five.

This Korean SUV has a nice but unspectacular interior, although it does have a low-key premium look and feel about it and the cabin is comfortable.

It has a familiar ease of functionality and there’s a family-friendly mix of durable plastic and soft-touch surfaces throughout the cabin.

The 2026 KGM Rexton range is a seven-seat 4WD wagon in a two-, three- (second row) and two-seat (third row) 50/50 configuration.

The leather-look seats are comfortable enough and the front seats are heated, ventilated and power-adjustable; the second-row outer seats are also heated.

The multimedia system with its 12.3-inch screen is okay to use, but I had no luck getting Apple CarPlay paired to my not-so-smart phone. And, believe it or not, that hasn’t happened to me for a long time. Note: other people were able to pair their phones to this Rexton with no problems during my week of testing.

Otherwise, functionality, storage and charge points around the cabin are satisfactory, including two USB-C ports up front (centre console) and a 12V power outlet.

The second-row seats – a 60/40 configuration, which folds, reclines and tumbles – are supportive without being overly so.

In the second row, as mentioned earlier, the only changes evident to this Rexton over the previous generation are the pull-up sun blinds on the rear doors.

There’s actually a decent amount of space for passengers in the third row here, but an adult still wouldn’t love to spend too much time back there.

The rear cargo area space of the 2026 KGM Rexton range is listed as 236 litres (with all three rows of seats in use), 641 litres (with third row stowed away), and 1806 litres (with second and third row stowed away).

There’s a 12V power outlet in the cargo area.

This new Rexton offers reasonable practicality but rivals such as the Mahindra Scorpio and LDV D90 offer just as much, sometimes more, all-round family suitability but for $5000-$10,000 less, depending on the variant.

Here’s where a vehicle like this stands or falls. Because if something like a Tourneo can’t cope with lots of people and their luggage in a single bound, then there’s really not much point to it, is there? I mean you’re not going to buy it for its sporty looks or supercar dynamics, so unless it works brilliantly as family transport, it’s kind of dead in the water. Fortunately Ford seems to have got it right. Mostly, anyway.

That starts up front where the two front seats feel like they’re metres apart. In reality, this huge gap forms a walk-through function for getting access to anything or anyone misbehaving in the second or third row of chairs. But you can’t help wondering what if… What if Ford had ditched the stubby centre console and added a third front-row seat? Wouldn’t a nine-seater be better than eight?

But the seats themselves are comfy and the high-and-mighty driving position gives plenty of vision in every direction. With one exception. And that is when you’re pulling out of a side street on to a main road and need to see what’s coming from the left. Depending on the angle you’re on, the fat frame of the pop-out side window (in the sliding door) becomes a blind spot, especially for taller drivers.

There’s nothing irretrievably wrong with the way the controls are laid out, but they will take some acclimatisation. That goes for the menu system on the touchscreen as well as the column-mounted shifter wand which is about the same size and shape (and in the same place) as a conventional indicator stalk. Tip the lever accidentally and you’ll wind up in neutral, wondering what just happened. The manual-shift mode is also fiddly to use and paddle sifters would be vastly better. Most won’t bother anyway.

The front cabin is home to a shallow lidded bin in the centre console, a deeper bin below that and a couple of charge points. There are also cup-holders in great spots up high in the corner of the dashboard, a shelf across the top of the dashboard and no less than two gloveboxes (the top one is pretty shallow) thanks to moving the passenger’s airbag into the roof lining. Both front doors also feature bins and storage nooks but there’s a fair bit of hard plastic on show, surely a legacy of the Tourneo’s parcel-van DNA.

The Tourneo’s party trick is the way both the second and third rows of seats can be slid to almost any point on a pair of tracks in the floor. The move is simply accomplished via a lever at the front or a rip-cord in the back of the seats, and all three centre-row seats can be moved individually (the third row is split 60:40). The upshot is that you can have all three rows bunched together for a large luggage space, or the rear row pushed right back to form a rear row with huge legroom. Don’t need all eight seats? How about a second row with the two outside chairs in place and the centre one folded forward to expose a work-surface with built-in cupholders.

But it gets even better, because individual seats can be removed to suit the weirdest of loads and the second-row seats even swivel 180-degrees to form a loungeroom on wheels. The kids will be begging you to take them for a drive in this thing.

The seats fold forward, but they don’t tumble. They don’t need to really, and they don’t fold into a bed either. But if you fancy camping in the Tourneo, you can remove both rows of rear seats for a huge flat floor.

The second row is home to storage bins in each sliding door (yes, a door on each side) a pop-put window that opens only about 40mm, temperature controls, air vents and reading lights. The third row, meantime, is not only easily accessed provided the second row isn’t slid all the way back (at which point you wouldn’t be using the third row anyway) but the good news is that the rearmost seat itself is basically three bucket seats with the same comfort levels (high) as the second row. There are also reading lights and a pair of phone pockets and cup-holders in the last row, too. Only the way the track system works and the shape of the seat base means that foot-room is limited to an extent.

With all three rows in place, but pushed as far forward as they can go, there’s a long load area of up to 725mm. But you can also push the second and third rows all the way back and have a cargo area 2622mm long behind the front seats. Maybe the van DNA is a good thing after all.

With all eight seats in place, there’s a minimum of 673 litres of luggage space which can be expanded all the way to a monster 4683 litres with the second and third rows removed.

There’s also a 12-volt power socket and a lighting system in the back, too, although while the side doors are automatic, the tailgate is manual. And you’ll need plenty of real estate to open it, too. Even tall folk will hit the button to open the tailgate, start the strut-assisted opening and then take a step or two back to allow the huge tailgate to rise without clobbering them. An automatic tailgate where you hit the button and run away to a safe distance would be much nicer.

If ever the Average Aussie family has been in the grip of a cost-of-living crisis, it’s right now. With that in mind, we’ve chosen the entry level version of the Tourneo, the Active, for this review. At $65,990 before on-road costs, it’s not exactly cheap, but does come in a full $5000 less than the Titanium X version.

And it is pretty well equipped. That starts with 17-inch alloy wheels, 13-inch touchscreen and 12-inch driver information screen, Bluetooth, full connectivity including wireless Apple CarPlay and Android Auto, wireless charging, 10-speaker stereo, tri-zone climate control, automatic wipers, heated front windscreen, keyless entry and start, 10-way powered driver’s seat, heated and cooled front seats, and a pretty nice artificial leather covering for some of the touch-points.

In a continuation of an industry-wide trend that we wish would stop, only white is considered a standard, no-cost paint colour. Every other colour costs extra, but in 2025, should it?

If the budget will stretch the extra five grand, the Titanium X model adds body coloured bumpers, a 14-speaker stereo, a 360-degree camera system, ambient interior lighting, heated outboard seats in the second row, and extra areas of (better) artificial leather trim.

The entire KGM Rexton line-up has a 2.2-litre four-cylinder turbo-diesel engine producing 148kW of power and 441Nm of torque.

It has an eight-speed automatic transmission, part-time 4x4 with high and low range, and an auto-locking rear differential.

This is a sluggish combination and not a particularly efficient powertrain, but it does the job, albeit in a lacklustre fashion.

Drive modes include Normal, Sport and Winter modes.

Because the platform is (mostly) borrowed from the Transit Custom, you get the same driveline. That starts with a 2.0-litre turbo diesel, good for 125kW of power and a useful 390Nm of torque. It drives through a conventional eight-speed automatic transmission and then to the front wheels as a means of keeping the load floor as flat and low as possible.

Ford claims a 2500kg towing capacity with a braked trailer, but on a wet road or damp boat ramp, that’s really going to test the limits of the front wheel’s grip which can be overcome even in the dry if you’re too hasty with the throttle.

The biggest engineering change in the move from Transit Custom to Tourneo has been the switch from leaf springs on the former to coil springs and an independent suspension on the latter. This is all in the name of ride quality and recognises the fact that the Transit will often be called on to cart heavier loads than eight humans.

Official fuel consumption for the Rexton is listed as 8.7L/100km.

On this test, I recorded 10.6L/100km, but I have done a chunk of high and low-range, four-wheel driving.

The Rexton has a 70-litre fuel tank. So going by that on-test fuel figure from a full tank, you could reasonably expect a driving range of about 660km.

But remember, I'm travelling with just me and some vehicle recovery gear. You'll be traveling with your kids, your mates, your pets, your camping gear, your sporting gear, all that sort of stuff. And that extra weight will have an impact on the vehicle's fuel consumption, so just keep that in mind.

Ford quotes an official combined fuel consumption figure of 7.4 litres for the Tourneo. Over a few days of running in a pretty broad mix of urban and country work, we saw an average of 8.6 litres per 100km which is still pretty good for a vehicle of this size.

With the standard 70-litre fuel tank, that gives the Tourneo a theoretical combined range of around 900km between fills, but the real-world number says closer to 800km is more realistic.

Don’t forget, either, that running costs will be a little higher than some diesels, as the Tourneo requires AdBlue at regular intervals, in line with its Euro 6 emissions levels.

The Rexton is 4850mm long (with a 2865mm wheelbase), 1960mm wide and 1825mm high with a listed kerb weight of 2136kg.

With a turning circle of 11m, the Rexton is quite nimble around town.

On road, it’s okay. It's reasonably quiet and comfortable, and though it’s not particularly dynamic – the engine and auto make for a sluggish pairing – the Rexton is sufficiently driveable all round.

Its suspension – double wishbones and coil springs at the front, independent multi-link and coil springs at the rear – is firm, mostly controlled, but ride becomes jittery on irregular sealed surfaces and that characteristic is only amplified on even mildly corrugated dirt tracks.

And it’s in the dirt where the Rexton’s limitations are quickly exposed.

The Rexton is best considered a light-duty four-wheel drive: it is quite low; its stock tyres – Nexen NPriz RH7 (255/60R18 108H) – though marketed as “all season” aren't well suited for four-wheel driving. And the Rexton’s 4WD mechanicals and off-road traction control feel dated in operation, they just don't feel as effective as they should in a very competitive SUV market.

It doesn't have a lot of ground clearance or wheel travel and its shallow off-road angles – approach (20.5 degrees), departure (20.5) and ramp over (20) – are best suited to light-duty off-roading (i.e. well-maintained tracks in national parks in dry weather).

There's a decent spread of revs here, but there's not a lot to work with in terms of how effective the Rexton is as an off-road package so if you are here for a hardcore 4WD review with tyres-ripping-the-dirt action you're in the wrong place, because the Rexton just isn't up to that. And that's perfectly fine because people won't be using it for that purpose.

Having said that, the Rexton does reasonably well with what it has on board: there’s a decent amount of torque across a spread of revs; steering has a direct feel and nice liveliness to it; throttle response is quite sharp; and there is plenty of visibility forward over the bonnet.

Its auto rear diff lock is clunky in operation, disengaging abruptly, sometimes when you’re not even up, over or through the particular off-road challenge you’re tackling. I’ve noted similar issues with the Mahindra Scorpio in the past.

But driven with careful consideration the Rexton may do – at a stretch – the type of terrain you might not think it would be capable of.

And a decent set of all-terrain tyres would also help the Rexton, but it is what it is: a light-duty, four-wheel drive.

If you're thinking of using your family go-mobile as a touring vehicle, it’s worth noting the payload is 824kg, gross vehicle mass is 2960kg and gross combined mass is 6460kg.

Towing capacity is 750kg (unbraked) and 3500kg (braked).

The GWM Tank 300, Mahindra Scorpio and LDV D90 have similarly old-school type powertrains and 4WD set-ups, but the Tank is more comfortably capable off-road and yields a better general driveability than the Rexton and those others.

If you haven’t driven a one-box van for a decade or more, you’re in for a treat. Just like the Transit Custom on which this car is based, the Tourneo represents a different experience to that of a conventional car or SUV, but one that is not without merit.

For a start, you sit very high which means a great view out across the traffic. And while the driving position is a little less laid-back than a modern car, once you get used to the almost square steering wheel, neither is it the dreaded sit-up-and-beg of older van designs.

The four-cylinder engine doesn’t make the Tourneo a fast vehicle, but it does give it lots of flexibility thanks to all that turbo-torque being available from just off idle. The eight-speed transmission helps, too, but the real surprise is just how quiet the Tourneo is when on a cruising setting. In fact, it’s almost uncanny how such a big, empty metal box could be so silent, but beyond a little tyre noise on coarse surfaces, the Ford pulls it off. As a result, it’s very relaxed and effortless feeling at freeway speeds.

The other surprise is how good the ride quality is. By swapping the cargo van’s leaf rear springs for coils, the Tourneo suddenly displays a very good match between the front and rear axles in terms of how they work to absorb bumps. You do still get some of the front-seat sensation that you’re sitting over the front axle, but it’s not terrible and the reality is that you simply sitting closer to the axle, not right over it.

For many drivers perhaps the over-riding impression will be of the vehicle’s external size. And, yes, it’s a long and wide piece of equipment, but at least the boxy shape means the corners are easy to place and the huge glass area and driver aids like parking sensors and blind-spot warnings help a lot in the daily cut and thrust.

Things are also improved by the fabulously small turning circle of 10.9m kerb-to-kerb (courtesy of the Transit’s role as an inner-city delivery van) that gives an agility the looks don’t suggest. But there’s a sense that the Tourneo is a little wider in the rear track than the front, as you’ll sometimes find the inside rear tyre finding the lips of roundabouts and suburban gutters.

Keeping the whole family safe is the name of the game here, so Ford has extended things like side-curtain airbags right through to the third row, thereby covering every outboard seating position. In fact, there are nine airbags all up, including a centre airbag between the front seat occupants.

Driver assistance programs include forward collision warning which incorporates the autonomous emergency braking (AEB) function, blind-spot monitoring and assistance, rear cross-traffic braking, active cruise-control, tyre pressure monitoring, lane-keeping assistance, front and rear parking sensors and traffic sign recognition.

The AEB works at any speed above 5km/h, and the pre-collision assist at speeds above 30km/h.

Both the second and third rows of seats feature a pair of ISOFIX child-restraint mounting points (for a total of four) while there are five top-tether restraint mounting points as well.

The Tourneo hasn’t been locally crash tested as per the safety-stars system, but the Transit Custom has been assessed overseas as part of a commercial van safety comparison which graded the vehicle at 96 per cent, the highest rating ever achieved by a van undertaking the test program in question.

The MY26 Rexton range is covered by a seven-year/unlimited kilometre new-vehicle warranty, and five years of roadside assistance.

A service is required every 12 months or 15,000km, whichever occurs soonest with cost per service either $418 or $522.

KGM Australia has more than 50 dealerships across the country with a decent spread across metro and regional areas. Rextons can be serviced at those dealers or at approved workshops.

The Rexton offers a competitive warranty when pitched against the likes of the GWM Tank 300 (seven-year/unlimited kilometre), Mahindra Scorpio (seven-year/150,000 km) and LDV D90 (seven-year/200,000km warranty).

Ford offers its standard five-year/unlimited kilometre warranty on the Tourneo. Five years is fair enough, but can’t match the seven years or even more that some of the competition offer. It‘s worth noting, however, that the warranty does match many of the makes and models that will be the Ford’s natural enemies.

Service intervals are 12 months or a very long 30,000km, but it’s unlikely many families will clock up 30,000km in a 12-month period, anyway. There’s no word on capped-price servicing yet, but the mechanically similar Transit Custom has a service plan that limits the cost of each of the first four services to around $500.

The biggest additional running cost for the Tourneo will be the AdBlue additive to control emissions. How frequently you need to top up will be determined by what type of driving you do.