What's the difference?
Chinese manufacturer BYD was the first to launch a plug-in hybrid ute in Australia with its Shark 6 PHEV (Plug-in Hybrid Electric Vehicle). And it has recently become the first to launch a cab-chassis PHEV variant, to boost the Shark 6’s 'workhorse' appeal for tradies and other buyers who prefer their own choice of trays or specialised service bodies. We recently put one to the test to see how it measures up.
Fact: almost one in every two mid-sized (2.5-3.5-tonne GVM) commercial vans sold in Australia is a Toyota HiAce. And if you take note of the diverse range of businesses that rely on this ubiquitous workhorse, as we did recently, you can appreciate its widespread appeal.
Apart from countless couriers and tradies, the HiAce is favoured by a vast range of businesses from locksmiths and pool maintenance specialists to window cleaners and mobile coffee baristas.
To ensure the HiAce maintains its broad business appeal, Toyota has recently released an upgraded range with enhanced active and passive safety features, improved instrumentation, electric power steering and other refinements. We recently spent a week at work with the latest offering to determine if its market dominance is justified.
BYD’s Shark 6 continues to break new ground with its work-focused Dynamic PHEV cab-chassis, which impresses with its quiet operation, spirited acceleration, excellent handling, single-digit fuel economy and generous standard equipment at a competitive price. However, its tow rating is one tonne less than PHEV ute rivals which could be a deal breaker for some.
The HiAce maintains its staggering 50 per cent share of the mid-size commercial van market for numerous compelling reasons including its versatility, as evidenced by the diverse range of Aussie businesses that rely on it. Toyota’s latest suite of safety and other upgrades makes it even better.
The Shark 6 projects a bold grille and headlight treatment that appears to draw inspiration from full-size US pick-ups, but with an LED-enhanced ‘technical’ look consistent with its hybrid drivetrain.
Like its stablemates, the cab-chassis version rides on a 3260mm wheelbase with generous length/width/height dimensions similar to a Ford Ranger.
The interior with its synthetic leather seating has a high-quality look and feel, with brightly contrasting red air-vent/cupholder surrounds and exposed red stitching along numerous seams throughout the cabin adding to its visual appeal.
Apart from the recent safety upgrades, our LWB test vehicle resolutely adheres to a design that’s been perfected through decades of hard yakka.
Its simple and robust unitary chassis features MacPherson strut front suspension, a leaf-spring live rear axle, rack and pinion steering and (on all automatic variants) four-wheel disc brakes.
The HiAce’s traditional rear-wheel drive layout has an inherent traction advantage over front-wheel drive rivals, particularly when towing and hauling heavy loads on low-grip surfaces.
It also ensures the front wheels can be turned sharply enough for its 3210mm wheelbase to deliver an impressively tight 11.0-metre turning circle. And its 1990mm height also allows access to underground loading docks and multi-storey car parks.
There’s no load-floor liner or cabin bulkhead included as standard equipment, but both are available as Toyota genuine accessories. The use of unpainted plastic bumpers is designed to best withstand the wear and tear often evident in these areas on hard-working vans.
The cabin is spacious and airy, with a neat and functional dash design featuring large and clear instrumentation and (thankfully) physical dials and buttons rather than distracting touchscreens for the main controls that are easy to reach and operate. It’s a commercial van that’s easy to live with.
With its hefty 2600kg kerb weight (without tray) and 3500kg GVM, the Shark 6 Dynamic has a 900kg payload rating which, after deducting the weight of the aluminium tray (150kg) and towbar assembly (50kg) as fitted to our test vehicle, lowers the remaining payload to 700kg.
It’s also rated to tow up to 2500kg of braked trailer which is 1000kg or one tonne less than the category benchmark and all PHEV ute rivals. And with its 5750kg GCM rating (or how much weight it can legally carry and tow at the same time), towing its maximum trailer weight would leave 650kg of vehicle payload capacity which drops to 450kg after deducting the combined weight of the tray/towbar.
And that 450kg of payload could easily be used up by the weight of four large tradies before you could think about loading their gear, so it’s important to be aware of these weight ratings if you’re planning to tow heavy trailers.
The optional aluminium tray is designed in partnership and manufactured by Aussie aftermarket off-road equipment specialist, Ironman. According to our tape measure, its internal dimensions are 1680mm length and 1810mm width with 260mm-deep drop-sides.
It has a sturdy tubular aluminium front bulkhead topped by vertical load retainers on each side plus external rope rails and eight internal load anchorage points.
The driver's side lockable storage box tucked up behind the rear wheel is integral with the cab-chassis structure and therefore separate from the tray, which allows any tray or service body to be mounted above it without compromising the propulsion battery's charge port and trio of V2L three-pin sockets mounted inside. The matching passenger-side storage box differs only in being part of the tray structure and therefore removable.
Seating is spacious and comfortable for the driver and front passenger while the rear bench seat is equally accommodating, given I’m 186cm and when seated behind the driver’s seat set in my position I still have ample knee and headroom.
Head clearance is also sufficient when seated in the central position, which is enhanced with a flat floor to avoid having to straddle a transmission tunnel. However, shoulder room for a trio of adults is tight, so travelling with three in the rear seat is best limited to short drives.
Cabin storage for front seat occupants includes a bottle holder and bin in each front door, an overhead glasses holder plus a glove box and dash storage shelf on the passenger side. The centre console has wireless phone charging and two USB ports up front, a pair of cupholders in the centre and a lidded box at the back containing a 12V accessory socket.
Rear passengers also get a bottle holder and bin in each door, plus pockets on the rear of both front seat backrests and a fold-down centre armrest with two cupholders. The rear of the centre console offers adjustable air-vents, two more USB ports and another 230V V2L three-pin plug socket to power numerous domestic appliances inside the cabin.
The bench seat’s base cushion can be raised and stored vertically if more internal luggage space is required but there’s no under-floor storage.
With its hefty 2260kg kerb weight and 3300kg GVM, our test vehicle has a 1040kg payload rating. So, it’s a genuine one-tonner and up to 120kg of that can be carried on Toyota’s triple roof-rack set.
The HiAce is also rated to tow up to 1500kg of braked trailer and with its 4800kg GCM rating (or how much weight it can legally carry and tow at the same time) it can carry its maximum payload while towing its maximum trailer weight. So, that’s more than 2.5 tonnes of combined cargo-carrying capacity, which would comfortably meet or exceed most job requirements.
Its cavernous cargo bay, which offers 6.2 cubic metres of load volume, is accessed from either side through sliding doors with 1010mm-wide openings, or through rear barn-doors with 180-degrees opening to allow easy forklift access.
The cargo bay is 2530mm long, 1760mm wide and 1340mm high, with 1268mm between the rear wheel housings allowing up to two standard Aussie pallets or three Euro pallets to be carried, secured by a choice of six load-anchorage points.
An unusual feature is the roof’s full-length internal lining, which we suspect contributes to at least some suppression of tyre noise emanating from the rear-wheel housings. The walls and doors are neatly lined to mid-height and there’s ample internal lighting.
Generous cabin storage includes a bottle-holder and bin in each front door, small bottle/cupholders in the centre and either side of the dash, plus a single glove box. The console between the seats offers another two bottle-holders plus generous internal storage, which is topped by a large hinged lid that can also serve as a storage tray or work desk.
Our test vehicle, finished in optional Outback Orange, is available only in ‘Dynamic’ model grade which combines an internal combustion engine with two electric motors, a plug-in rechargeable lithium-ion propulsion battery, single-speed transmission and permanent all-wheel drive for a list price of $55,900, before on-road costs.
It represents the entry level in the three-model Shark 6 range which now includes the original ‘Premium’ pick-up ($57,900 + ORCs) and new ‘Performance’ pick-up ($62,000 +ORCs).
The Dynamic’s pricing also occupies the middle ground when compared with base model plug-in hybrid ute rivals including the Ford Ranger XL PHEV ($61,000), GWM Cannon Alpha Lux Hi4-T PHEV ($57,490) and JAC Hunter Pro PHEV ($49,998).
Our example is fitted with BYD's optional heavy-duty aluminium tray which adds another $5000 (for the tray) plus $1155 for factory fitment.
The work-focused Dynamic’s standard equipment list misses out on several luxuries shared by its higher priced ute siblings like a head-up display, rain-sensing wipers, rear privacy glass, front seat heating/cooling and 15.6-inch multimedia touchscreen.
However, for a cab-chassis workhorse model, it still offers a generous serving of standard features that combine luxury with practicality including:
The base model LWB HiAce two-seater van comes standard with Toyota’s signature 2.8-litre four-cylinder turbo-diesel (shared by all HiAce models) and manual gearbox for a list price of $51,880, but our test vehicle is equipped with a six-speed automatic and rear barn-doors which raises the price to $54,630.
Other standard equipment includes Vanilla White paint, 16-inch steel wheels with replaceable plastic covers, 215/70R16 tyres and a full-size spare, halogen headlights and DRLs, leather-accented steering wheel with multiple remote functions, power-adjustable lumbar support on the driver’s seat, a USB port and 12-volt cabin sockets, an 8.0-inch touchscreen to control the two-speaker multimedia system with Apple CarPlay/Android Auto connectivity and more.
Recent upgrades to optimise driver comfort include a new 7.0-inch digital driver’s instrument cluster (previously analogue) with nine selectable displays, plus a new refrigerant to improve air conditioning performance (even though the previous system was always ice cold), an electronic parking brake on automatic models to replace the old-school mechanical lever and electric power steering to replace Toyota’s traditional hydraulic power assistance for reduced steering effort and more advanced lane-keeping smarts.
The latest safety upgrades include ‘lane trace assist’ which is designed to help the HiAce remain in the centre of its lane when the adaptive cruise is activated (see Driving).
There’s also a new ‘emergency driver support system’ which works with lane trace assist to detect if the driver has become unresponsive when adaptive cruise is activated. If the driver doesn't respond to audio and visual alerts, the system is designed to activate the hazard lights and bring the vehicle to a safe and steady stop.
Other upgrades include ‘safe exit assist’ which links with the van’s blind-spot monitor to improve safety when exiting the vehicle on the roadside, by issuing alerts when passing vehicles or cyclists are detected.
Cruise control functionality has also been expanded, with automatic grades like ours getting ‘full-speed function’ which can automatically stop the vehicle and then resume moving without the driver needing to intervene. This is especially useful in heavy stop-start city traffic.
Passive safety has also been improved with an additional centre airbag which protects driver and passenger from colliding in an accident.
The hybrid drivetrain provides permanent all-wheel drive courtesy of its two electric motors, with the front motor producing up to 170kW/310Nm driving the front wheels and the rear motor providing up to 150kW/340Nm driving the rears.
These motors are teamed with a 1.5-litre turbocharged four-cylinder petrol engine producing up to 135kW/260Nm, which serves dual roles as a generator to maintain charge in the 29.58kWh ‘Blade’ lithium-ion battery and to assist with driving the front wheels as required. It can also perform both roles simultaneously.
Charging of the propulsion battery is assisted by regenerative braking served in a choice of standard or high strength, along with three energy management settings from pure EV mode to full Hybrid (HEV) mode.
The combined official output is up to 321kW/650Nm. There are also three drive modes comprising Eco/Normal/Sport plus different all-terrain settings to optimise performance in Mud/Sand/Snow/Mountain.
The plug-in propulsion battery can be charged using either the AC Type 2 (7.0kW) port or DC CCS/2 (55kW) port.
Our test vehicle features a traditional body-on-frame chassis design, combined with double-wishbone front and rear suspension which enhances ride and handling. There’s also rack-and-pinion steering and four-wheel disc brakes.
The turning circle is a compact 11 metres, combined with off-road credentials including 230mm of unladen ground clearance with 31 degrees approach/17 degrees ramp-over/19.3 degrees departure angles.
Its standard wading depth is capped at 530mm (compared to the ute's 700mm) to allow for the lower height of the electrical components located in the driver's side storage box.
Toyota’s well-proven (1GD-FTV) 2.8-litre, four-cylinder, turbo-diesel produces 130kW of power at 3400rpm and, in auto models like ours, 450Nm of torque between 1600-2400rpm. Its Euro 5 emissions compliance doesn’t require AdBlue, which minimises maintenance and running costs.
The refined six-speed torque converter automatic offers the choice of sequential manual-shifting. Fuel efficiency is optimised with full torque converter lock-up on fourth, fifth and sixth gears, along with overdrive on fifth and sixth to minimise engine rpm when highway driving. The traction advantage of rear-wheel drive is enhanced by an electronically controlled automatic limited-slip diff.
BYD claims combined average fuel consumption for the petrol engine as low as 2.0L/100km with 25-100 per cent SoC (State of Charge) which spikes to 7.9L/100km when SoC drops below 25 per cent.
It also claims a battery-only driving range of up to 100km and up to 800km when the dual motors and battery are assisting the petrol engine in hybrid mode. However, these figures are based on NEDC certification, which is renowned for its optimism compared to more realistic WLTP ratings.
We covered 352km during our test comprising a mix of city, suburban and regional roads plus some highway driving, of which about one third was hauling a near-maximum payload.
This included an initial 67km in pure EV mode, which depleted the battery’s charge from 92 per cent (when we collected the vehicle) to 34 per cent. It then automatically switched to HEV (hybrid) mode for the remainder of the test during which the engine charged the battery to its 70 per cent limit (for engine charging) set by BYD.
At the completion of testing the onboard computer claimed average petrol consumption of 8.1L/100km and a remaining hybrid range of 282km, suggesting a real-world driving range (including some heavy load hauling) of around 650km from the 60-litre petrol tank.
Toyota claims combined cycle (urban/extra-urban) average consumption of 7.8L/100km. Our 328km of testing was conducted with the engine’s auto start/stop function switched off and comprised the usual mix of city, suburban and highway driving, of which about one third was hauling a near-maximum payload.
Our own figure, calculated from fuel bowser and tripmeter readings, was 10.7L/100km. That’s still within the usual 2.0-3.0L/100km discrepancy between official and real-world figures and not bad for a vehicle weighing more than 2.2 tonnes driven mostly in metro settings and hauling more than one tonne during our test. So, based on our real-world consumption, you could expect a driving range of around 650km from its 70-litre tank.
Large handles on the A- (and B-) pillars assist climbing aboard, where most drivers will find a comfortable and supportive seating position enhanced by a large left footrest and thick-rimmed leather-wrapped steering wheel.
It’s not only quiet to drive but feels refined and solidly built. It also has excellent ride quality and agile handling thanks to the disciplined tuning of its double-wishbone suspension and nicely weighted steering which belie the fact you’re riding high in a 2.7-tonne all-terrain ute.
Near-instant torque from the dual electric motors also helps to mask its bulk which combined with permanent all-wheel drive allows triple-digit speeds to be reached in less than six seconds.
We did most of our test in the ‘Normal’ (default) drive mode, as it provides a happy medium between the heightened response of ‘Sport’ and the slightly subdued ‘Eco’ modes.
To test its GVM rating, we loaded 650kg into the load tub which with driver and about half a tank of petrol was lineball with its payload limit. The rear suspension compressed almost 60mm with the upper rear suspension arms close to nudging their rubber bump-stops, but there was no hard bottoming-out detected on our test route.
As displayed live on the energy management screen, the petrol engine maintained the minimum battery charge needed to feed the electric motors while also providing drive to the front wheels as required. At times the 1.5-litre engine sounded like it was working very hard doing this, but it did prove effective in performing these dual roles.
The heavily-loaded test vehicle also made light work of our 13 per cent gradient, 2.0km set-climb, which was no surprise given we had up to 650Nm of torque to work with.
However, the hybrid system with its single-speed transmission produces minimal engine-braking (even with the maximum regenerative brake setting) which is an important consideration if you regularly carry and/or tow heavy loads, particularly in hilly terrain.
The driving position is comfortable thanks to a well-sorted combination of supportive seating with power-adjustable lumbar support, a leather-rimmed steering wheel that’s adjustable for height and reach and a large left footrest for extra support.
The standard kerbside sliding door includes a large window, which partly reduces the huge blind spot over the driver’s left shoulder created by the cargo bay’s solid walls.
Fortunately, the HiAce also comes standard with blind-spot monitoring to ensure safe lane-changing on multi-lane roads, while its rear cross-traffic alert and rear-view camera are equally valuable when reversing out of driveways into busy traffic.
The new electric power steering has more noticeable changes in turning weight compared to the more linear hydraulic system it replaces. Its variable-ratio assistance feels even lighter at parking speeds for easier manoeuvrability and becomes increasingly firm and direct as road speeds increase.
Ride quality is reasonably supple when unladen or lightly loaded and the 2.8-litre turbo-diesel, with its sizeable 450Nm of torque, has strong low-rpm response and displays good flexibility in city and suburban driving.
Internal noise levels below 80km/h are acceptable, but like all vans can become intolerable at highway speeds due largely to tyre roar emanating from the rear-wheel housings. So, if you do lots of highway travel, we’d recommend fitting Toyota’s genuine accessory solid bulkhead to insulate the cabin from this noise.
The six-speed auto’s shift calibrations feel like they’re getting the best out of this engine, particularly fuel-efficient highway travel which requires less than 2000rpm to maintain 110km/h. The sequential manual-shifting function can be handy in certain situations, though, like hauling/towing heavy loads in hilly terrain.
To test its GVM rating we forklifted 830kg into the cargo bay, which combined with our crew of two equalled a total payload of 1010kg that was only about 30kg less than its 1040kg limit.
The stout rear leaf-springs only compressed about 30mm, which left more than 60mm of static bump-stop clearance that was more than enough to ensure there was no bottoming-out on our test route.
Its ample torque made light work of hauling this payload in city, suburban and highway driving as well as our 13 per cent gradient, 2.0km-long set climb at 60km/h, which it easily cleared in third gear.
Engine braking on the way down, in a manually-selected second gear, wasn’t as robust but within expectations given the one-tonne-plus payload it was trying to restrain.
We also tested what we safely could of the HiAce’s latest safety upgrades in road use, which all worked as intended. The ‘lane trace assist’ function when using adaptive cruise control was outstanding, as it resolutely kept the vehicle centred in its lane even around curved stretches of multi-lane highway, without the driver needing to intervene.
The BYD Shark 6 boasts a maximum five-star ANCAP rating (awarded in 2025) and comes standard with a suite of passive and active safety features including:
The HiAce comes with a fresh maximum five-star ANCAP rating awarded in 2025 and a top-tier Platinum rating in ANCAP’s commercial van collision avoidance assessment. Both rankings are courtesy of the latest safety upgrades, which enhance the HiAce’s existing suite of features that includes AEB with pedestrian and daytime cyclist detection, speed sign recognition, blind-spot monitoring, rear cross-traffic alert, front and rear parking sensors, reversing camera and lots more.
The airbag count runs to eight - dual front, side chest, side head, centre and driver's knee.
Comes standard with a six-year/150,000km vehicle warranty (Ford has recently topped this with seven years/unlimited km if Ford dealer serviced) and separate eight-year/160,000km propulsion battery warranty. There’s also 12 months of complimentary roadside assistance from the date of purchase.
Scheduled servicing is every 12 months/20,000km, whichever occurs first. Capped pricing for the first six scheduled services totals $2945 or an average of $491.00 annually. BYD has an evolving national network of around 120-150 dealerships spanning all states and territories, including many regional areas.
The HiAce is covered by Toyota's five-year/unlimited km warranty which is in line with competitors like the Ford Transit Custom and Hyundai Staria Load but lags behind the LDV Deliver 7's seven-year term.
Scheduled servicing is a relatively short six months/10,000km interval, whichever occurs first. Capped price for the first 10 scheduled services up to five years/100,000km totals $3650, which is $365 per service or $730 annually.
Toyota currently has 275 dealers across its vast Australian network located in metro, rural and regional areas. Toyota dealerships are also service centres.