BYD Sealion 5 vs Ford Tourneo Custom

What's the difference?

While the BYD Sealion 5 lacks the polish of some more established plug-in hybrids, it has a seriously compelling price advantage over some competitors. It makes a base-model Mitsubishi Eclipse Cross PHEV feel positively outdated and it’s $13,800 cheaper.

BYD's lack of ANCAP rating for the Sealion 5 and the uncertainty around it still being a new brand are downsides, even if BYD is quickly moving past the latter. But being the most affordable PHEV available while having this much showroom appeal is bound to work in the Sealion 5’s favour, just don’t expect a dynamic masterpiece once you’re out on the road.

There’s absolutely no doubt that the van-based people-mover has some distinct advantages over a three-row SUV. The rear seat is bigger, access to it is far better and there’s more luggage space even when all eight seats are occupied. But the Tourneo goes a step or two further with the sliding, swivelling seats that make it one of the most practical and flexible interiors on the market.

True, the driving experience is a bit alien at first, but it’s a case of different, rather than worse. Meantime, the ride is excellent and the performance and economy from the turbo-diesel driveline are both absolutely spot on for this vehicle’s intended purpose.

And perhaps that’s the metaphor for the whole thing: By not trying to be something it’s not, and concentrating on what it needs to do, the Tourneo emerges as a bit of a quiet achiever.

As we said earlier, this type of vehicle concept is never a sure-fire proposition. Parcel vans converted to passenger duties haven’t always worked out. This time, though, it’s different.

The BYD Sealion 5, from the outside, is inoffensive but also uninspiring. That’s likely not such a bad thing for a mid-size SUV – it’s rare you’re hearing someone talk about how beautiful the Mazda CX-5 or Toyota RAV4 is. 

Its quartet of colour palette options comes in on the safe side, too. Aurora White is standard, Atlantis Grey, Harbour Grey and Cosmos Black are cost-options.

Our test car is Atlantis Grey, which is interestingly quite blue. 

The relatively upright shape is a slight departure from the more ‘aquatic’ silhouettes of BYD’s line-up, but the front grille and light layout are decidedly in step with the brand’s oceanic design language. There’s a bit going on, you could say.

The slimline tail-lights are the rear, especially from a three-quarter angle to the side, look attractive and help break up the rear without looking messy.

The Sealion 5’s design is overall net-good, but it’s inside where the mid-sizer feels like you’re getting plenty for your dollar.

The seats, despite the leather fakery, feel like decent material, and the layout uses buttons and physical controls cleverly without feeling outdated.

Perhaps the biggest revision of the successful Transit Custom formula needed to make the leap from FedEx to Brady Bunch has been to the rear suspension. Where the Transit uses a leaf-sprung arrangement, the Tourneo has switched to coil rear springs. These technically offer much greater ride comfort at the expense of some load-carrying ability. Which is fine, even if your kids are the bigger variety.

The move to powered sliding side doors is a welcome one, but I found out the hard way that the doors will still open a fraction if you push the button while still travelling at low speed. Not sure why that would be, but at least the buttons in question are up front in Adult-Land, not within reach of you-know-who.

The reality is, too, that the Tourneo is destined to run with the air-con on any time you have bodes in the back. That’s because – like a lot of van conversions – there’s no opening side windows beyond the tiny, hinged windows that open an equally tiny amount. This has more to do with the Transit’s basic structure than any desire to oxygen-deprive the young `uns, but as any parent knows, a supply of fresh air on the move is sometimes the only thing between a happy day out and a clean up in Aisle five.

To actually interact with the interior is, at times, another story. BYD’s tech interface is generally easy to manage, but could be simpler when it comes to navigating menus for the sake of driver distraction.

While larger text and buttons would be welcome, the multimedia system is easy to use when parked, and the functionality is impressive for the price point.

Winning more points for the Sealion 5, though, are the physical controls – buttons and the traditional gear selector – which make the cockpit much more intuitive while on the move.

Ergonomically, though, the adjustment between the steering wheel and driver’s seat could do with some work, as I found it difficult to find a truly comfortable driving position. This is coming from someone 178cm tall, a very normal height in Australia.

Better adjustability on the steering column would be helpful, as it’s something I’m not sure I’d ever get totally used to.

Visibility and physical space inside the Sealion 5 is impressive, though. The car is 4738mm long, 1869mm wide and 1710mm tall, and the roof and window lines don’t swoop too aggressively towards the rear.

There are low window shoulders even into the rear, so light isn’t at a premium, though under-leg support could be better on the pew.

It’s otherwise un-cramped. The 2712mm wheelbase means decent legroom for second-row folk, plus behind the 60/40 split-fold seats there’s 463 litres of space for luggage. That becomes 1410L with the seats folded.

There’s unfortunately no spare tyre, just a tyre repair kit.

Here’s where a vehicle like this stands or falls. Because if something like a Tourneo can’t cope with lots of people and their luggage in a single bound, then there’s really not much point to it, is there? I mean you’re not going to buy it for its sporty looks or supercar dynamics, so unless it works brilliantly as family transport, it’s kind of dead in the water. Fortunately Ford seems to have got it right. Mostly, anyway.

That starts up front where the two front seats feel like they’re metres apart. In reality, this huge gap forms a walk-through function for getting access to anything or anyone misbehaving in the second or third row of chairs. But you can’t help wondering what if… What if Ford had ditched the stubby centre console and added a third front-row seat? Wouldn’t a nine-seater be better than eight?

But the seats themselves are comfy and the high-and-mighty driving position gives plenty of vision in every direction. With one exception. And that is when you’re pulling out of a side street on to a main road and need to see what’s coming from the left. Depending on the angle you’re on, the fat frame of the pop-out side window (in the sliding door) becomes a blind spot, especially for taller drivers.

There’s nothing irretrievably wrong with the way the controls are laid out, but they will take some acclimatisation. That goes for the menu system on the touchscreen as well as the column-mounted shifter wand which is about the same size and shape (and in the same place) as a conventional indicator stalk. Tip the lever accidentally and you’ll wind up in neutral, wondering what just happened. The manual-shift mode is also fiddly to use and paddle sifters would be vastly better. Most won’t bother anyway.

The front cabin is home to a shallow lidded bin in the centre console, a deeper bin below that and a couple of charge points. There are also cup-holders in great spots up high in the corner of the dashboard, a shelf across the top of the dashboard and no less than two gloveboxes (the top one is pretty shallow) thanks to moving the passenger’s airbag into the roof lining. Both front doors also feature bins and storage nooks but there’s a fair bit of hard plastic on show, surely a legacy of the Tourneo’s parcel-van DNA.

The Tourneo’s party trick is the way both the second and third rows of seats can be slid to almost any point on a pair of tracks in the floor. The move is simply accomplished via a lever at the front or a rip-cord in the back of the seats, and all three centre-row seats can be moved individually (the third row is split 60:40). The upshot is that you can have all three rows bunched together for a large luggage space, or the rear row pushed right back to form a rear row with huge legroom. Don’t need all eight seats? How about a second row with the two outside chairs in place and the centre one folded forward to expose a work-surface with built-in cupholders.

But it gets even better, because individual seats can be removed to suit the weirdest of loads and the second-row seats even swivel 180-degrees to form a loungeroom on wheels. The kids will be begging you to take them for a drive in this thing.

The seats fold forward, but they don’t tumble. They don’t need to really, and they don’t fold into a bed either. But if you fancy camping in the Tourneo, you can remove both rows of rear seats for a huge flat floor.

The second row is home to storage bins in each sliding door (yes, a door on each side) a pop-put window that opens only about 40mm, temperature controls, air vents and reading lights. The third row, meantime, is not only easily accessed provided the second row isn’t slid all the way back (at which point you wouldn’t be using the third row anyway) but the good news is that the rearmost seat itself is basically three bucket seats with the same comfort levels (high) as the second row. There are also reading lights and a pair of phone pockets and cup-holders in the last row, too. Only the way the track system works and the shape of the seat base means that foot-room is limited to an extent.

With all three rows in place, but pushed as far forward as they can go, there’s a long load area of up to 725mm. But you can also push the second and third rows all the way back and have a cargo area 2622mm long behind the front seats. Maybe the van DNA is a good thing after all.

With all eight seats in place, there’s a minimum of 673 litres of luggage space which can be expanded all the way to a monster 4683 litres with the second and third rows removed.

There’s also a 12-volt power socket and a lighting system in the back, too, although while the side doors are automatic, the tailgate is manual. And you’ll need plenty of real estate to open it, too. Even tall folk will hit the button to open the tailgate, start the strut-assisted opening and then take a step or two back to allow the huge tailgate to rise without clobbering them. An automatic tailgate where you hit the button and run away to a safe distance would be much nicer.

If ever the Average Aussie family has been in the grip of a cost-of-living crisis, it’s right now. With that in mind, we’ve chosen the entry level version of the Tourneo, the Active, for this review. At $65,990 before on-road costs, it’s not exactly cheap, but does come in a full $5000 less than the Titanium X version.

And it is pretty well equipped. That starts with 17-inch alloy wheels, 13-inch touchscreen and 12-inch driver information screen, Bluetooth, full connectivity including wireless Apple CarPlay and Android Auto, wireless charging, 10-speaker stereo, tri-zone climate control, automatic wipers, heated front windscreen, keyless entry and start, 10-way powered driver’s seat, heated and cooled front seats, and a pretty nice artificial leather covering for some of the touch-points.

In a continuation of an industry-wide trend that we wish would stop, only white is considered a standard, no-cost paint colour. Every other colour costs extra, but in 2025, should it?

If the budget will stretch the extra five grand, the Titanium X model adds body coloured bumpers, a 14-speaker stereo, a 360-degree camera system, ambient interior lighting, heated outboard seats in the second row, and extra areas of (better) artificial leather trim.

The Sealion 5’s front wheels are driven by a combined maximum of 156kW thanks to a 1.5-litre four-cylinder petrol engine (145kW/300Nm) and a permanent magnet synchronous motor (72kW/122Nm).

BYD claims a 0-100km/h sprint of 7.7 seconds for the Sealion 5 Essential, four tenths faster than the Premium despite only a 61kg difference in kerb weight.

Because the platform is (mostly) borrowed from the Transit Custom, you get the same driveline. That starts with a 2.0-litre turbo diesel, good for 125kW of power and a useful 390Nm of torque. It drives through a conventional eight-speed automatic transmission and then to the front wheels as a means of keeping the load floor as flat and low as possible.

Ford claims a 2500kg towing capacity with a braked trailer, but on a wet road or damp boat ramp, that’s really going to test the limits of the front wheel’s grip which can be overcome even in the dry if you’re too hasty with the throttle.

The biggest engineering change in the move from Transit Custom to Tourneo has been the switch from leaf springs on the former to coil springs and an independent suspension on the latter. This is all in the name of ride quality and recognises the fact that the Transit will often be called on to cart heavier loads than eight humans.

With a charged 12.9kWh lithium iron phosphate (LFP) battery and a full 52-litre (95 RON minimum) fuel tank, BYD reckons the Sealion 5 Essential can cover 1001km under NEDC testing, which is optimistic. It claims 71km can be done on EV power alone.

Not only due to the lenient nature of NEDC testing (WLTP is more common and usually results in lower ranges), but the reality is that once the battery is flat, the engine is doing a lot more work.

Charging is slow, limited to 3.3kW (AC only), which should take between 4 and 5 hours to charge from the lower end of the gauge for the battery size. Given most PHEV owners will do this overnight at home, that’s certainly not the end of the world.

Claimed consumption figures are 1.2L/100km with more than 25 per cent battery charge, or 4.5L/100km when it dips below that.

Realistically you could do sub-50km trips and use no fuel, or never plug your Sealion 5 in and see fuel consumption soar. In any case, anything close to 1001km in a single run is extremely unlikely.

Ford quotes an official combined fuel consumption figure of 7.4 litres for the Tourneo. Over a few days of running in a pretty broad mix of urban and country work, we saw an average of 8.6 litres per 100km which is still pretty good for a vehicle of this size.

With the standard 70-litre fuel tank, that gives the Tourneo a theoretical combined range of around 900km between fills, but the real-world number says closer to 800km is more realistic.

Don’t forget, either, that running costs will be a little higher than some diesels, as the Tourneo requires AdBlue at regular intervals, in line with its Euro 6 emissions levels.

You might expect a car at this price, regardless of its drivetrain, to be underwhelming from behind the wheel.

That, then, makes it even more pleasantly surprising that the BYD Sealion 5 is actually rather competent. Not massively exciting or dynamic, but certainly not a disappointment.

The Sealion 5 is, save for a couple of arguably minor annoyances, quite easy to get used to and drive.

Firstly, when making proper use of its electric power, the drivetrain provides enough shove for its intended use. It’s not overly powerful, but you won’t have trouble overtaking. It’s the same with most of the inputs, the steering is light but not completely numb – again about right for how the Sealion 5 will be driven.

Perhaps its biggest departure from expectations based on other cars from China is its suspension is on the stiffer side of things, but again it’s not unruly or too rugged. In fact, it does provide a better sense of control than many of its compatriots.

Again, the biggest issue with the Sealion 5 day-to-day is its driving position, the steering column adjustment isn’t up to scratch and there’s not really a perfectly comfortable seating position (I’m a very standard 178cm).

On long trips, you might also find the engine gets quite noisy once the battery power is gone as it works hard to pull the mid-size SUV along under acceleration.

Its driver-assist systems are, you might be pleased to hear, on the calmer side of things – BYD is getting better at calibrating its safety features and I didn’t find myself rushing to switch it all off as quickly as usual.

It can still be a bit too persistent in its lane-keeping, but it’s a big improvement on the way things were.

If you haven’t driven a one-box van for a decade or more, you’re in for a treat. Just like the Transit Custom on which this car is based, the Tourneo represents a different experience to that of a conventional car or SUV, but one that is not without merit.

For a start, you sit very high which means a great view out across the traffic. And while the driving position is a little less laid-back than a modern car, once you get used to the almost square steering wheel, neither is it the dreaded sit-up-and-beg of older van designs.

The four-cylinder engine doesn’t make the Tourneo a fast vehicle, but it does give it lots of flexibility thanks to all that turbo-torque being available from just off idle. The eight-speed transmission helps, too, but the real surprise is just how quiet the Tourneo is when on a cruising setting. In fact, it’s almost uncanny how such a big, empty metal box could be so silent, but beyond a little tyre noise on coarse surfaces, the Ford pulls it off. As a result, it’s very relaxed and effortless feeling at freeway speeds.

The other surprise is how good the ride quality is. By swapping the cargo van’s leaf rear springs for coils, the Tourneo suddenly displays a very good match between the front and rear axles in terms of how they work to absorb bumps. You do still get some of the front-seat sensation that you’re sitting over the front axle, but it’s not terrible and the reality is that you simply sitting closer to the axle, not right over it.

For many drivers perhaps the over-riding impression will be of the vehicle’s external size. And, yes, it’s a long and wide piece of equipment, but at least the boxy shape means the corners are easy to place and the huge glass area and driver aids like parking sensors and blind-spot warnings help a lot in the daily cut and thrust.

Things are also improved by the fabulously small turning circle of 10.9m kerb-to-kerb (courtesy of the Transit’s role as an inner-city delivery van) that gives an agility the looks don’t suggest. But there’s a sense that the Tourneo is a little wider in the rear track than the front, as you’ll sometimes find the inside rear tyre finding the lips of roundabouts and suburban gutters.

Keeping the whole family safe is the name of the game here, so Ford has extended things like side-curtain airbags right through to the third row, thereby covering every outboard seating position. In fact, there are nine airbags all up, including a centre airbag between the front seat occupants.

Driver assistance programs include forward collision warning which incorporates the autonomous emergency braking (AEB) function, blind-spot monitoring and assistance, rear cross-traffic braking, active cruise-control, tyre pressure monitoring, lane-keeping assistance, front and rear parking sensors and traffic sign recognition.

The AEB works at any speed above 5km/h, and the pre-collision assist at speeds above 30km/h.

Both the second and third rows of seats feature a pair of ISOFIX child-restraint mounting points (for a total of four) while there are five top-tether restraint mounting points as well.

The Tourneo hasn’t been locally crash tested as per the safety-stars system, but the Transit Custom has been assessed overseas as part of a commercial van safety comparison which graded the vehicle at 96 per cent, the highest rating ever achieved by a van undertaking the test program in question.

BYD has a six-year/150,000km warranty, which is probably more than you’d need in terms of distance but is behind many competitor brands’ timelines – seven to 10 years is becoming the norm, even if it’s conditional.

An eight-year/160,000km warranty covers the battery, which is about par for the industry.

Servicing for the first five proper services ranges from between $285 and $930, plus there's a free check-up six months into ownership and a total cost over the span of $2355 – an average of $471 per service.

BYD has just over 100 dealerships in Australia, so finding one for servicing shouldn’t be too challenging.

Ford offers its standard five-year/unlimited kilometre warranty on the Tourneo. Five years is fair enough, but can’t match the seven years or even more that some of the competition offer. It‘s worth noting, however, that the warranty does match many of the makes and models that will be the Ford’s natural enemies.

Service intervals are 12 months or a very long 30,000km, but it’s unlikely many families will clock up 30,000km in a 12-month period, anyway. There’s no word on capped-price servicing yet, but the mechanically similar Transit Custom has a service plan that limits the cost of each of the first four services to around $500.

The biggest additional running cost for the Tourneo will be the AdBlue additive to control emissions. How frequently you need to top up will be determined by what type of driving you do.