Toyota Kluger Problems

Are you having problems with your Toyota Kluger? Let our team of motoring experts keep you up to date with all of the latest Toyota Kluger issues & faults. We have gathered all of the most frequently asked questions and problems relating to the Toyota Kluger in one spot to help you decide if it's a smart buy.

Used Toyota Kluger review: 2003-2005
By Graham Smith · 15 Jul 2009
SUVs like the Toyota Kluger have been a major new force in the local car market in the last two decades, but the spiraling price of fuel is now putting their very survival under threat.The SUV has replaced the station wagon as the favourite transport for many families. Their appeal lies in their flexibility, size and perceived safety. They have become so popular that every car company has been forced to have at least one in their product offering. Toyota has been of the innovators in the SUV market with a number of models to suit all sizes and budgets. The Kluger is the mid-sized model aimed fairly and squarely as the average family.MODEL WATCH Australians have always had a fascination with the bush; they have always been intrepid travelers, willing to drive thousands of kilometres over rough roads to explore this vast land. Carmakers understood this need to explore distant places and came to realize there was a market for a vehicle that could double as family transport while possessing the capability of getting to these sometimes remote locations.Initially they responded with models that were essentially toned down four-wheel drives, plenty tough enough for the bush, but far too rugged for town. It was in the 1990s that purpose-built models began to emerge. They had four-wheel drive and rode high, but were closer to the regular family four-door than the rough and tough wagon that had blazed a trail through the bush.There was the Toyota RAV4 and the Honda CR-V, but then came the Kluger, and mid-sized wagon capable of transporting the average family round town or the bush.The Kluger was a close relative of the Camry and that’s a pretty good way to look at it. It’s the softroader to suit the average family. Like the Camry it’s conservatively styled, but does everything pretty well without being too outstanding in any one area. Typically Toyota really.It will carry up to seven and still have a bit of space for those things families seem to need to take with them when they hit the road. It had a capable all-wheel drive system, which was able to cope with most rough roads the average family adventurer would encounter. On the upper models there was an array of electronic helpers to keep you out of trouble in the rough stuff.Power came from a 3.3-litre double overhead camshaft V6 producing 172 kW at 5600 revs and 328 Nm at 3600 revs, which gave it plenty of punch.All Klugers came with a five-speed automatic transmission, and all had four-wheel drive.On the black top the Kluger felt a little vague, typical of most offroaders. While it felt safe and sound it felt disconnected from the driver, all controls were light and lacked feel, but the ride was very comfortable. Off road, on rough bush tracks, the Kluger felt quite at home. Its suspension soaked up the bumps with ease, and it was a delight to drive down bush tracks that unsettled other similar cars.Three models made up the Kluger range. The base CV had cloth trim and carpets, the CVX had leather, a sports steering wheel, powered driver’s seat, and alloy wheels, while the Grande also had wood grain highlights.IN THE SHOP It’s important to check for signs of offroad use. Few will have been taken down anything more challenging than a gravel road, but it’s best to be safe and check underneath.Look for sand blasting of the underbody, bent or dented brackets and fittings, and torn rubber boots and seals. If you find anything walk away, there are plenty of Klugers on the market that haven’t been taken off the black top.The Kluger engine has a cam timing belt that needs changing at around 150,000 km, but few if any will have done anywhere near that amount of kays yet. While Toyota is renowned for its reliability there have been a number of concerning reports that suggest there are problems with the Kluger engine. Reports include damaged cylinder heads requiring replacement at 150,000-200,000 km, and con rods through blocks requiring the replacement of the whole engine.IN A CRASH There’s always an argument about the safety of offroad vehicles. The high driving position affords the driver a good view of the road ahead, which has to be good for safety, but that same high ride works against you when it comes to an emergency situation.The Kluger handles satisfactorily. It’s predictable, but not as responsive as a regular sedan and takes time to change course in an emergency. That can make it a bit of a handful in the lead up to a collision. The CV has dual front airbags, but the CVX and Grande had an array of front and side airbags, plus traction control and stability control.AT THE PUMP We are getting lots of queries from owners of all SUVs, including the Kluger, about switching to LPG to save on their running costs. That suggests they are concerned about it. Expect to get 10-12 L/100 km on average, a little less on the open road.OWNERS SAY Roger Turnbull’s 2005 Kluger CVX has done 81,000 km. It has been totally reliable and drives as fresh and tight as it did when new. He uses it for family transport, tows a small trailer, but doesn’t go offroad. He says it’s very comfortable and quiet and quite economical, but he has been unhappy with the standard of the service he’s received from the three Toyota dealers he’s tried.Richard Chaplin wanted a seven-seater for family transport when he bought his 2005 Kluger CV Sport. Richard chose the Kluger over a Ford Territory because it offered better fuel economy, resale and quality and was nicer to drive. His wife preferred it because it was a bit smaller than the Territory and she didn’t like the larger size of the Ford. They have had it for nearly three years now and still love it. It’s done 78,000 km it has never had a problem, only requiring regular servicing. It’s quiet and smooth, tows without a problem, and is reasonably economical. Unlike Roger Richard reckons his Toyota dealer is great.Jack van Bakel bought his Kluger in 2006 after considering a range of other vehicles. The one he chose had to be large enough to tow a caravan, it had to have four-wheel drive or all-wheel drive, had to be value-for-money, and it had to easy to get in and out of. His only regret is that the Kluger, according to Toyota, is not suitable to be converted to LPG.LOOK FOR • comfortable ride• spirited performance• family-sized wagon• good visibility from high seating position• Toyota reliability• capable offroadTHE BOTTOM LINE Typically bland Toyota looks hide competent, well-built family wagon with the capability to tour the outback.RATING 75/100
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Used small SUVs review
By Stuart Innes · 25 Jun 2010
More and more manufacturers are realising they can attract extra sales by creating two-wheel-drive versions of their 'soft roaders'.2WD buyers are looking for the practicality of the wagon - a commanding driving position, perhaps a little higher ride height for a short drive down a dry dirt track, the 'look' of an SUV, strong suspension, and in some cases seven seats - without getting a people-mover.If they don’t need to go offroad, in the snow, through muddy tracks, they don’t need the four-wheel-drive ability. But they can get everything else they want with 2WD versions of the SUV.What’s the benefit of 2WD?By opting for the 2WD version, the vehicle costs thousands of dollars less because that second set of drive-shafts, differentials, wheel joints and bits are not in the vehicle. And that means the 2WD versions weigh considerably less. Less weight means less fuel, a cost saving to the owner and lower exhaust emissions for the planet. And less weight means better performance in acceleration and handling.The month of May this year was the best-ever May for new-vehicle sales in Australia. Part of the reason was a staggering 29 per cent growth in SUV sales over May of last year. Clearly Aussies still love their SUVs and many of those extra sales were because of 2WD versions.Toyota offering its large Kluger in 2WD and 4WD, in all trim levels. The choice (between 2WD and 4WD) will give buyers an alternative purchase decision based on their real needs. Toyota also offers the RAV4, which gets revised gear ratios for with 2WD.Ford launched its Territory SUV in 2004 in 4WD and 2WD right from the start. But some brands don’t offer the full choice of models of the 4WD. For example, the Kia Sorento 2WD cannot have Kia's excellent turbo-diesel engine of the 4WD, but it's recognised that 2WD buyers are looking for lower buying and running costs and so only a base model engine is provided.KIA SORENTO - $36,490 Drives well with good ride; six-speed automatic, fuel economy Engine sometimes works hard to move 1814kg weightA much better onroad wagon than previous (4WD-only) model. The 2WD Kia Sorento is available only with a 2.4-litre four-cylinder petrol engine to keep down cost.Engine: 2.4-litre, four-cylinder, petrolPower: 128kW @ 6000rpmTorque: 226Nm @ 3750rpmTransmission: Six-speed automatic; front-wheel-drive.HOLDEN CAPTIVA - $27,990 Low price, plenty of Holden dealers for back-up Modest power, tows only 1500kg, no auto optionThe Holden Captiva 2WD gives wagon motoring to Holden followers not wanting a V6 or V8 Commodore Sportwagon. Captiva has been selling well lately.Engine: 2.4-litre, four-cylinder, petrolPower: 103kW @ 5200rpmTorque: 220Nm @ 2400rpmTransmission: Five-speed manual; front-wheel-drive.TOYOTA KLUGER - $40,990 Engine power, full model range, including seven-seater Large, blunt design, fuel useThe larger option from Toyota can be had in all the trim levels of the Kluger 4WDs, which means seven-seaters as well. The well-known 3.5 V6 engine is a good 'un.Engine: 3.5-litre, V6, petrolPower: 201kW @ 6200rpmTorque: 337Nm @ 4700rpmTransmission: Five-speed automatic; front-wheel-drive.FORD TERRITORY - $39,890 Torque at low revs, parts costs, seven-seat option Size to park, fuel use, dating body shape, auto only a four-speedThe only Australian-designed and built SUV, Territory uses Ford Falcon running gear and is a popular vehicle, especially now that Falcon wagon is ceasing production.Engine: Four-litre, six-cylinder, petrolPower: 190kW @ 5250rpmTorque: 383Nm @ 2500rpmTransmission: Four-speed automatic; rear-wheel-drive.BMW X1 sDrive18i - $43,500 BMW owner pride, diesel option, equipment, fuel economy, 1430kg weight Expensive parts and servicingBMW's new compact SUV in two-wheel-drive form is known as the sDrive. It is one of the low-cost ways of getting behind the famous BMW badge and suits Yuppies.Engine: Two-litre, four-cylinder, petrolPower: 110kW @ 6400rpmTorque: 200Nm @ 3600rpmTransmission: Six-speed manual (optional six-speed automatic); rear-wheel-drive.TOYOTA RAV4 - $28,990 Fuel economy, Toyota reputation, modest kerb weight (1525kg), price Tows only 1500kgRAV is the most recent 4WD SUV available in 2WD and uses the Toyota Camry 2.4 engine. RAV started the compact SUV segment and has kept updated nicely since.Engine: 2.4-litre, four-cylinder, petrolPower: 125kW @ 6000rpmTorque: 224Nm @ 4000rpmTransmission: Five-speed manual (optional four-speed automatic); front-wheel-drive.
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Toyota Kluger 2004: Can it be converted to dual-fuel?
Answered by Graham Smith · 08 Feb 2008

CORRECT. No one has done the testing to certify the Kluger on LPG. You could ask a system importer or manufacturer to develop a system on your car, but they would need the car for six to eight weeks, which may be inconvenient.

Toyota Kluger 2008: Unpleasant odour when accelerating?
Answered by AMANDA BLAIR · 29 Jul 2010

Yours is the first report of this problem, but other Kluger owners might like to let us know of their experience. Toyota's actions in replacing the door and the seal are what you would expect with this problem, which is usually caused by a damaged seal or door, or a damaged exhaust pipe. As for getting it fixed I believe Toyota is clearly responsible for fixing the problem as the car is still under warranty. Keep the pressure up on the dealer and the company itself.

Toyota Kluger 2005: What does snow mode do?
Answered by Graham Smith · 23 Aug 2007

IT'S a little-used function in Australia where we seldom have to drive in snowy or icy conditions. But in other countries where snow and ice are common it's very useful. Most often it switches the gearbox over so it starts off in second gear. It's harder to spin the wheels when you start in a higher gear.

No need for speed
Answered by Graham Smith · 30 Apr 2009

Good point. In my view the marketing people are driving it. They seem to think it's a way of impressing owners and prospective owners with the performance of their cars. Also, manufacturers should take a long, hard look at the graphics on instruments. Some are very hard to read in daylight.

Toyota Kluger 2009: Can I run it on ethanol?
Answered by CarsGuide team · 09 Jan 2009

YES, you can. The fuel you refer to is a blend of 90 per cent unleaded and 10 per cent ethanol. Ethanol in sufficiently high concentrations can damage your engine and fuel system, but at 10 per cent there's no danger at all.

Toyota Kluger 2004: Dash screen turns off?
Answered by Graham Smith · 12 Aug 2010

We haven't had any other reports of this sort at Cars Guide, but perhaps readers could tell us about their experience with this model.   Before you do anything else have an auto electrician take a look at it to see if it's possible to repair the screen. Depending on the   advice of the auto elec you have two options as I see it; replace the screen with one from the wrecker, or simply use a portable GPS. If you decide on the latter and you don't fix the GPS in the car its value will be affected and it will be harder to sell the car later on.

Toyota Kluger 2005: Flexplate failure
Answered by Carsguide.com.au · 06 May 2010

We haven't had any other reports of this failure on the Kluger, but cracked flexplates are not uncommon and I have seen many of different makes and models. I would certainly have a crack at Toyota, particularly if you have your car's full service records and the cracked flexplate to show them.

Toyota Kluger 2010: Should I use premium unleaded?
Answered by Graham Smith · 08 Apr 2010

There's no problem with filling it with regular unleaded all the time, it won't cause any damage to the engine.

Disclaimer: You acknowledge and agree that all answers are provided as a general guide only and should not be relied upon as bespoke advice. Carsguide is not liable for the accuracy of any information provided in the answers.
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