Mini Aceman vs Peugeot Boxer

What's the difference?

In many ways - range, performance and purchase price, for instance - the Mini Aceman is decent value, somewhat par for the course and would give its logical competition a proper marketplace run. But it’s better than that. The car’s big point of difference is its retro charm and the fact that it’s been tuned to be a fun drive rather than the non-confronting experience some carmakers strive for.

The performance is strong and the handling and steering serve up a bit of entertainment as well as giving the car a particular flavour. Which, as electric drivelines threaten to homogenise cars even further, must count for something.

Yes, some of what you’re paying goes towards that arguably nebulous notion of 'driving-spice' but once you’ve driven it, you’ll probably know what we’re talking about. A new car purchase is always special, so why not make that specialness last a bit longer with a car that will still be an entertainer long after the showroom thrill has worn off.

Meantime, it’s easy to see why Mini has already begun to run-out stocks of the cheaper E model. The SE still manages to play on that cheeky charm, but offers a more mature vehicle into the bargain. Not a bad trick, really.

Note: CarsGuide attended this event as a guest of the manufacturer, with accommodation and meals provided.

It has its faults like any vehicle but it’s a competent all-rounder, that combines sub-$50K pricing with a big payload capacity, mostly user-friendly design, improved safety and a compelling warranty. It also faces stiff competition in the 3501-8000kg GVM class, particularly from rivals with an automatic option. 

Though vaguely retro on the outside, the real nostalgia hit comes when you step inside the Aceman.

The huge, round central display that’s been associated with the Mini brand since day one, returns, but this time in 240mm, OLED screen form.

The display is also where you get to choose how the instrumentation and information looks, with configurable display incorporating a total of eight modes that alter the colours, sounds and visuals of the screen. Is it cool? Er, yes, actually.

There’s also the Mini personal assistant at your service to crank up the heat when you’re cold and switch on the air conditioning when you’re not (all voice activated) and the personal assistant can also learn stuff such as knowing particular navigation co-ordinates mean you’re at the entrance to an underground car-park, at which point the car will wind down the driver’s window so you can flash your credit card. If you think about it too hard, that’s going to be more creepy than cool for some of us.

The move to electrification, of course, is environmentally driven, so the Aceman’s ethos leans into that, too. There is, for example, a complete absence of leather or chrome, the alloy wheels contain as much as 70 per cent recycled material and are produced with renewable energy.

The floor mats, floor structure and interior surfaces are made from at least 90 per cent recycled polyester, and Mini claims a 98 per cent reduction in greenhouse gases compared with the same stuff made from leather.

It comes ready for work with hard-wearing black plastic in the most vulnerable places for scrapes and dents, including the front and rear bumpers and down the sides. The same black finish can be found on the window surrounds, door handles, huge door mirrors (which would not look out of place on a Kenworth) and the housing for the high-mounted third brake light.

It’s a large vehicle measuring 5413mm long, 2050mm wide and, thanks to the conspicuously high roof line, stands 2522mm tall. So, like numerous rivals in this weight class, it can’t access most shopping centre and underground carparks.

The front-wheel drive chassis, with its 3450mm wheelbase and 12.6-metre turning circle, features a simple and rugged combination of coil-spring strut front suspension, four-wheel disc brakes, power-assisted rack and pinion steering and single-leaf/solid beam rear suspension. Long rubber bump-stop cones, attached to the underfloor above each end of the rear axle, provide extra support when the springs compress under heavy loads.

The steel bulkhead, which separates the cabin from the cargo bay, insulates the driver/passenger from cargo bay noise and doubles as a robust cargo barrier. Its window is large enough to allow the driver to make a quick over-shoulder glance at any time to check the load is secure.

Criticisms? The relatively small 5.0-inch media screen can make the reversing camera’s vision difficult to see in detail. The height adjustment on the driver’s seat, using two levers on the lower right side, is clunky to operate. And although the rear barn-door windows are heated, there are no wiper/washers, which we didn’t get to test in wet conditions, which is most unusual for Melbourne.

Perhaps it’s the packaging designed to play the retro card, but I can’t help feeling the door openings on this car are pretty tight. The rear doors, in particular, seem designed for someone smaller than I, and even once I’m in the news doesn’t really improve.

The Aceman’s rear pew seems tight for both foot and legroom and should you have an adult in the back seat, they’re only going to fit by having somebody smaller in the front seats. The chances of a six-footer (183cm) sitting behind a driver of similar stature are pretty slim (over a distance, anyway).

This is all to do with Mini keeping the overall length of the car to just over four metres, and stuffing a compact SUV into that space.

Perhaps that also explains the giant blind spot formed by the thick B-pillar. Either way, taller drivers will find themselves peering around it when crossing or tuning into intersections.

The seats themselves, however, are quite charming. They look a bit small with their cloth trim, but in reality, they’re comfy and supportive. The pleated John Cooper Works front seats that are standard in the SE are phenomenally good. The only thing missing is that distinct smell of leather we’d normally associate with a 60-grand car.

The traditional row of toggle switches under the central screen remains… sort of. These days, they’ve been modified to act as the starter button for the keyless start system and also the gear selector. The problem is that they’re gloss black on a black background, so they can seem a bit indistinct.

The gear selector has also been reinvented – again – with a separate Park button now to the side of the toggle. The other ergonomic glitch I noticed was every time I went for the interior door handle to leave the car, I fumbled for a second till I located it, tucked up under the armrest.

The clean, uncluttered dashboard means a couple of items have moved to the space between the front seats. So, there’s a pair of cupholders, a small, lidded compartments and a pair of USB charge-points all living in the real estate between the front chairs. That’s in the SE, anyway, because the cheaper E retains only the cupholders.

The luggage space is deeper than a lot of EVs manage and the rear seat folds 60/40 to open up a huge area if you don’t need the seats. With the rear seat up, there’s 300 litres of capacity and, with the seat folded, that leaps to 1005 litres.

There are three child restraint tether points, and the luggage space is served by a 12 volt socket.

There’s also a luggage cover that can be quickly removed for taller items. The tailgate is manually operated.

There are also three ISOFIX attachment points for child seats; two on the rear seat and one on the front passenger seat.

The Boxer 160’s 1865kg tare weight and 3510kg GVM results in a sizeable 1645kg payload rating. However, we always quote kerb weights (full tank of fuel) rather than tare weights (10 litres of fuel) to keep things consistent.

So, in this case, adding the missing 80 litres of diesel (67kg) results in a kerb weight of 1932kg, which reduces the payload by the same amount to 1578kg. That’s still almost 1.6 tonnes which is more than ample for this category. It's also rated to tow up to 2500kg of braked trailer and, based on European figures at least, can do this with a full payload.

The cargo bay provides a competitive 11.5 cubic metres of load volume and 10 sturdy load-anchorage points. Its floor, which is 3120mm long and 1870mm wide with 1420mm between the wheel housings, can  accommodate two 1165mm-square standard Aussie pallets or three 1200 x 800mm Euro pallets. There’s ample forklift access through the rear barn-doors with full 270-degree openings or sliding side doors with their big 1250mm openings.

The high roof cavity means even tall adults can stand inside with headroom to spare. It also provides a large and very useful open storage area over the driver’s cabin, which is ideal for storing ropes, straps, load-padding and any other gear a hard-working van might need.

Although the side doors and barn-doors are lined to mid-height, the cargo bay walls are unlined which leaves numerous cavities exposed that could make small items like pens, keys, phones etc disappear if they were dropped. The load floor is also unprotected.

Cabin storage options include upper and lower bins in each door, with the lower bins being wide and deep enough to hold several large bottles. There’s also a full-width map shelf that sits about forehead height for tall drivers, which is easy to access and can hold heaps of stuff.

The dashboard also has numerous storage choices including open shelves to the right of the steering column and underneath it, cup/small-bottle holders in the centre of the dash and on top a fixed clipboard with spring-loaded clamp. There’s also a glovebox with another large open storage bin below it plus even more storage, about the size of a baking tray, under the driver’s seat.

The Boxer 160 (which denotes its European horsepower or ‘PS’ rating) is available only with a 2.0 litre turbo-diesel engine and six-speed manual transmission, plus a choice of 4035mm long wheelbase or 3450mm standard wheelbase like our test vehicle, for a list price of $47,490.

It comes equipped with 15-inch steel wheels and 215/70 R15C tyres with a full-size spare, plus cargo bay bulkhead, hard-wearing rubber floor, 12-volt accessory socket and USB ports, height/reach adjustable steering wheel, two bucket seats with fold-down inboard armrests and lumbar adjustment and multimedia system with 5.0-inch touchscreen and sat-nav plus ample storage and more. There’s also AEB on the upgraded safety menu.

The only options available are three paint colours (Imperial Blue, Red and Aluminium Grey) in addition to our test vehicle’s standard Bianca White.

Things kick off the with the E model’s 135kW electric motor that also produces 290Nm of torque. That, says Mini, is enough to get it from rest to 100km/h in just under eight seconds. The motor is powered by a 38.5kWh battery living under the floor

The SE gets more battery and more power; 49.2kWh and 160kW, respectively, with 330Nm of torque on tap as well. The claimed 0-100km/h time falls almost a second to 7.1sec.

A single-speed reduction transmission is fitted and the electric motor in both models is a single one, driving the front wheels in true Mini tradition.

Of course, the other aspect of a Mini’s driving experience is its go-kart handling. To that end, the Mini EV is tuned for handling and response and features a MacPherson strut front end and a multi-link suspension arrangement at the rear. Potentially offsetting that sidestep, however, is the car’s heft which, at 1.6 tonnes, is very un-Mini.

The 2.0-litre Blue HDI four-cylinder turbo-diesel engine, which meets the toughest Euro 6 emissions standard using AdBlue, produces peak values of 120kW at 3500rpm and 310Nm of torque at 1500rpm.

Peugeot claims this engine was tested for more than 10,000 hours, subjected to more than 1.3 million km of drive-testing and 16,000 thermal shock cycles (cold starting and accelerations), corresponding to 15 years of intensive use. In short, it should be tough enough. Transmission is a sweet-shifting six-speed manual.

Mini claims a power consumption figure of 14kWh per 100km for the E and 14.4 for the SE. Theoretically, that should give the E a (WLPT) range of 310km and the SE a claimed maximum of 406km.

In reality, you’ll be looking for a power-point before that, because those are both maximum range projections and, in highway conditions, without the regeneration potential of suburban running, you’ll use more power per 100km travelled.

Both version of the Mini EV can use fast chargers, the E model capable of 75kW DC charging, and the SE’s bigger battery able to handle 95kW. Charging at home on an 11kW AC outlet is also possible but, obviously, takes a lot longer to reach full charge.

For DC charging, the Mini uses a CCS Type 2 charging plug.

Speaking of which, on that 75kW fast charger, the E’s battery will go from 10 to 80 per cent charged in 28 minutes, while the bigger battery in the SE will take 31 minutes, its faster charging offset by its larger battery capacity.

At 11kW AC, the Aceman E can go from discharged to fully charged in four hours, 15 minutes, while the SE will take five-and-a-half hours.

Peugeot’s official combined average is a fanciful 6.4L/100km. The dash readout was claiming a more realistic 9.0L/100km when we filled the tank after 282km of testing, which included more than a third of that distance lugging its maximum payload.

However, our own figure calculated from fuel bowser and tripmeter readings came in at 9.9L, which is more than 3.0L/100km above the official figure. Even so, sub-10L economy is very efficient  for a vehicle of this size, so based on our figures you could expect an excellent real-world driving range of around 900km from its big 90-litre tank.

Much is made by Mini of its tradition of go-kart-like handling. And fair enough, it’s one of the things that allows the Mini brand to justify a premium price-point. And the good news is that this version, electric driveline notwithstanding, continues that theme. Position the manually-adjustable steering column to the right spot and suddenly, you’re in a car that encourages you to enjoy the drive.

The steering is light but accurate and is actually one of the better calibrated modern, electrically-assisted set-ups we’ve sampled for a while.

The only thing it doesn’t do is give the feeling that you’re sitting right over the physical point in the car that it rotates around when it corners.

Instead, you get the impression of there being a fair bit of Mini nose jutting out in front of you, with the driver’s seat positioned well back in the cabin.

Given the extra length of the five-door layout, that’s not completely unexpected, but it’s something drivers of short-wheelbase Minis will perhaps note.

What that doesn’t affect is the way the car feels tied down pretty well, but never degenerates into a crashing, buck-board. Despite the flat cornering, there’s always some suspension travel left, it seems, and the damping is clearly spot on as it arrests wheel movement without interfering with the fun.

There’s plenty of grip, too, and if you play the Mini game and hustle it through a few corners, the Aceman quickly reveals its fun side, which is precisely the point here.

The instant urge of an electric drivetrain is also very much in evidence and flooring the throttle pedal results in an instant surge of Newton-metres. I could do without the Warner Brothers soundtrack (and I did, by turning it off) but the acceleration itself is pretty impressive without being confronting (as some EVs with their brutal delivery can feel).

The only other thing we’d comment on is a level of tyre and road noise that is far from best in class. Okay, so a bit of tyre roar is okay, and it’s only audible at all because silence from traditional mechanical sources is such an EV thing.

You sit up high with the huge windscreen providing a commanding view of the road ahead. Clear eye-lines to the large door mirrors (with wide-angle mirrors in their lower thirds) provide ample coverage of side and rear traffic.

Vision through the central rear-view mirror is also relatively clear compared to the cluttered views found in numerous rivals we’ve tested. The join of the barn-doors obscures the mirror’s central portion, but the driver still has a good view of what’s behind.

The fold-down inboard arm-rests combined with the door contours provide balanced support for arms and elbows to reduce strain on neck and shoulders. This support is particularly good for the driver, as it also allows your hands to rest comfortably on the steering wheel.

There’s negligible cargo bay noise thanks to the bulkhead. However, engine noise is noticeable and tyre noise can be quite intrusive, particularly at highway speeds on coarse bitumen surfaces. Cruising in top gear results in a fairly relaxed 2100rpm at 100km/h and 2300rpm at 110km/h.

The engine, with maximum torque at 1500rpm, has good all-round performance and pulling power under heavy loads, but lacks the sharper throttle response of some rivals. Even so, the manual gearshift has a light but well-defined action combined with a light clutch pedal weight.

Steering is nicely weighted and the quartet of disc brakes have plenty of bite. Handling and stability are also good regardless of load. The rear suspension tuning is commendable when running without loads on bumpy roads, providing a surprisingly smooth ride given spring rates that are designed to cope with 1.5 tonne-plus payloads.

Our only gripes are that the driver’s seat’s adjustable lumbar support presses too firmly against the spine for our liking, even on its softest setting. We also detected a couple of rattles and squeaks on bumpy roads, which sounded like they were coming from the dashboard area.

There’s no ANCAP for this vehicle segment but the Boxer would probably score well if there was thanks to the latest features like video autonomous emergency braking, forward collision warning, lane-departure warning, LED daytime running lights, reversing camera, rear parking sensors and more. There’s also driver and passenger front and side-curtain airbags.

The Mini factory warranty was extended a couple of years ago to five years/unlimited kilometres. That’s an improvement on the three years the brand previously covered, but it’s still well short of the seven, eight and even 10 years of some competitors. In the fully electric Aceman’s case, there’s also eight years/160,000km worth of cover for the high-voltage battery. There’s also five years of roadside assistance thrown in.

There are no set service intervals for the Aceman, Mini instead preferring to use the concept of condition based servicing which involves the car telling you when its ready for maintenance. There’s capped price servicing available which costs $1371 for the first four years.

Beyond that, running costs will depend heavily on where and how your charge the car. Charging at home form a solar array will be the cheapest, while using commercial fast-chargers will inevitably ratchet up your running costs.

The Boxer is covered by Peugeot's five years/200,000km warranty and scheduled service intervals of 12 months/20,000km, whichever occurs first. Capped-price servicing applies for the first five scheduled services with a total cost of $3445 valid until June 30, 2020.