What's the difference?
For tradies, mid-sized commercial vans (2.5 to 3.5-tonne GVM) are like warehouses on wheels given they can offer up to 6.0 cubic metres or more of secure load volume.
However, these workhorses usually only have seating for two (sometimes three) which is a deal-breaker for those that need to carry a larger crew. And they generally don’t have visual appeal with a utilitarian mix of fridge white paint, unpainted plastic bumpers, steel wheels and minimal bling.
By comparison, full-size dual-cab US pick-ups offers palatial rear seat comfort for three large adults, with flat floors and ample leg, shoulder and headroom. However, their formidable external dimensions can be impractical for urban use and they usually come with six-figure price tags.
However, for tradies prepared to look beyond the usual offerings, a vehicle like Ford’s Transit Custom Sport Double Cab could provide the best of both worlds, by combining much of the cavernous load volume of a mid-sized commercial van with the spacious rear seating of a big American pick-up.
We recently spent a week aboard this unique blue-oval offering to see it if has the comfort, performance and practicality to be a genuine alternative to a ute or conventional van for tradie use.
Ford has been teasing the plug-in version of its sales chart darling for some time.
Long enough, in fact, that between the Ford Ranger PHEV program being confirmed in late 2023 and its 2025 arrival, two other plug-in hybrid utes have hit the market.
While there’s some overlap between the aims and target market of the Ranger PHEV and its challengers from China, the BYD Shark 6 and the GWM Cannon Alpha PHEV, Ford claims the Ranger’s capability hasn’t been compromised for the sake of electrification.
Can a petrol engine and a big battery bring the same tough ute vibes as the rugged diesel variant that’s arguably become the segment benchmark?
There’s a lot riding on the Ranger PHEV and Ford Australia invited CarsGuide to the updated ute's local launch, including a variety of situations you might expect a dual-cab to be found in - on and off the asphalt.
There’s a lot to like here as it provides spacious and comfortable seating for up to five tall adults combined with a huge load volume, one-tonne-plus payload rating, 2500kg towing capacity, peerless safety and an appealing price. It sets a high benchmark for buyers wanting work-and-play practicality and with its sporty good looks and energetic performance is worthy of consideration as a genuine alternative to a conventional van, ute or US pick-up.
The Ford Ranger is a strong starting point for a plug-in hybrid upgrade. And there are valid pros accompanying the addition of a high-voltage battery. But those benefits aren’t primarily seen on the road.
In fact, given its higher price, the Ranger PHEV loses out when compared to its BYD and GWM rivals, which offer more features and a far higher EV range at lower prices.
The Ranger doesn’t compromise its ‘ute-ness’ as its rivals do in different ways. But its target audience is likely relatively small. One that's willing to fork out for a capable, comfortable ute that can power a campsite or run tools on the job.
If you want an EV that just looks like a ute, this isn’t it. But if you're after a dual cab that can do proper ute things, with a bonus when it comes to efficiency and convenience, you’ll need deep pockets.
Note: CarsGuide attended this event as a guest of the manufacturer, with accommodation and meals provided.
Our test vehicle rides on the LWB Transit Custom’s 3500mm wheelbase and its external dimensions of 5450mm length, 1999mm width and a height of 1985mm, which means it can comfortably access underground or multi-storey car parks. A 12.1-metre turning circle is more compact than 1500-class US pick-ups and closer to Ranger/HiLux-sized utes.
The front-wheel drive chassis platform has smooth-riding four-coil suspension with MacPherson struts up front and an independent rear. Steering is rack and pinion and there’s a quartet of powerful disc brakes.
It’s arguably the best-looking mid-sized van on the market with aggressive frontal styling, wedge-shaped side contours and protruding wheel arches that shroud its alloy wheels.
The interior has a spacious and airy feel, with a stylish mix of contrasting two-tone grey surfaces throughout. This is enhanced with bright blue highlights courtesy of the dual ‘racing’ stripe pattern on the fabric seat facings, which provides visual cohesion with the external stripes.
The Ford Ranger is still one of the best-looking utes available, with a strong brand identity and a lack of design features that lean into trends - perhaps aside from the ‘C-shaped’ DRL signature.
There are only a few hints that any given Ranger you might be looking at is a plug-in hybrid, with the vehicle’s panels and general design features looking primarily the same.
The most obvious change is fender badging that outs the Ranger as a ‘PHEV’, though its lettering isn’t too ‘shouty’.
But to those more familiar with the Ranger, or anyone able to have a proper look around a PHEV, there are a couple of other giveaways.
For example, the Ranger plug-in has a new set of wheel designs that range from the 17-inch alloys on the XLT to the Stormtrak-specific 18s featuring 'Chill Grey' inserts as trim accents.
The Stormtrak can also be had in Chill Grey, the colour being exclusive to that variant along with the aforementioned unique trim design.
There are also plug outlets in the ute’s tub for access to the Ranger’s battery power. Harder to spot if you’re looking at one of the higher-spec variants that feature a roller cover.
Inside, it’s a similar story with the PHEV’s interior being standard Ranger fare aside from the button that controls its EV modes.
With its 2167kg kerb weight and 3225kg GVM, our test vehicle has a big 1058kg payload rating, so it’s a genuine ‘one tonner’ designed to carry a full crew and heaps of cargo. Up to 155kg of that can be carried on the cleverly-designed trio of roof racks, which lie flat when not in use but in seconds can be rotated to an upright position and locked in place.
It’s also rated to tow up to 2500kg of braked trailer and with its sizeable 5725kg GCM (or how much weight it can legally carry and tow at the same time) it can legally carry its maximum payload while towing its maximum trailer weight, which is impressive for a 2.0-litre powertrain.
Standard cargo bay access is through rear barn-doors, but an optional swing-up tailgate is available. These doors open to 180 degrees to optimise loading access and the hinges have enough resistance to keep them open in light winds.
The cargo bay, which is separated from the cabin by a moulded composite bulkhead, has a huge load volume of 4.3 cubic metres which is about 70 per cent of that available in conventional two-seater vans.
Its 2004mm of load-floor length and 1392mm between the wheel-housings also allows it to carry either a standard Aussie pallet or Euro pallet if required, secured by a choice of six load-anchorage points.
The load floor is protected by a composite liner, the walls and doors are neatly lined to mid-height and bright LEDs on the roof provide ample illumination.
There’s generous room not only for the driver and front passenger but also those seated behind. The large sliding doors and assist handles on each side provide easy access to the rear bench seat where even tall people are treated to ample kneeroom, given I’m 186cm and have more than 100mm of knee clearance from the driver’s seat set in my position.
There’s also ample shoulder and headroom, combined with a carpeted and flat floor which with no transmission tunnel provides welcome floor space for those seated in the centre. It feels much like the rear seat of a US pick-up.
Front cabin storage includes a bottle-holder and bin in each front door, plus bottle/cupholders on each side of the dash, a large open storage area in the dash-pad, upper and lower lidded glove boxes and two more bottle/cupholders in the centre console.
Rear passengers also get a bottle-holder and bin in each sliding door, plus there’s considerable storage space under the bench seat with a removable frame at the front to retain items.
The only missing item that could make this well-designed cabin even better would be an assist-handle on the left-side A-pillar to help front passengers of shorter stature to climb aboard. Yes, we did have complaints.
The Ford Ranger’s interior is impressive for a dual-cab ute when it comes to layout and functionality.
A large 12-inch touchscreen dominates the central space on the dash, but there are still physical controls for the climate settings and the screen has shortcuts to main functions thanks to Ford’s 'Sync' software.
A big 12.4-inch driver display is similarly handy, being clear in its layout and able to be customised to the extent you’d expect from a modern bit of kit.
As mentioned, in the XLT you miss out on a few goodies, but the phone charger found in other variants is placed out of the way, under the screen and behind the gear shift.
Cupholders are similarly out of the way of any buttons or controls, and the gear-shifter itself is mercifully a traditional one rather than a dial or buttons.
With everything in an ergonomically sensible place, it’s similarly comforting that the seats and the steering wheel can be adjusted to find a suitable position.
It’s still a dual-cab ute, so don’t anticipate ‘melt-into-the-seat’ levels of comfort, but the space on offer in the front and rear seats is enough for an adult to feel at ease on even a long trip.
Behind the cabin, there’s space for two euro pallets according to Ford, with a payload as high as 973kg for the XLT. The Stormtrak’s 808kg payload is the lowest of the bunch, with Sport (934kg) and Wildtrak (885kg) slotting in between.
There’s a spare tyre underneath the tub and the ability to tow a 3500kg braked trailer - all combining to make it the most functional workhorse on offer in the plug-in hybrid ute segment. The GWM Cannon Alpha PHEV can tow 3.5-tonne and the BYD Shark 6’s payload is okay, but neither can do it all.
That said, the Ranger falls short in the plug-in game, which we’ll get to shortly.
The Transit Custom Sport Double Cab comes standard with the same 2.0-litre four-cylinder turbo-diesel and eight-speed automatic as all other (non-electric) Transit Customs, for a list price of $62,990. Our example is finished in 'Magnetic', which is a metallic 'Prestige Paint' option that adds $700 to this price.
For that spend, the standard equipment list includes 17-inch matt black alloy wheels with 215/60R17 tyres and a steel spare, LED headlights with DRL signatures, LED tail-lights, a unique Sports grille, dual ‘racing’ body-stripes and side decals, a unique Sports body kit (including a rear spoiler) plus soft-close sliding side-doors.
Step inside using the smart keyless entry/start and you’ll find a carpeted floor, 'Sports' seating with blue accent stripes, dual fold-down armrests on the driver and front passenger bucket seats, dual-zone climate control, a lidded upper glove box, six front and two rear USB ports, a centre console with 12V socket and wireless phone-charging, a moulded composite bulkhead with internal window, pop-out latch-style windows in the sliding side-doors and more.
The driver also gets a 12-inch colour digital instrument cluster with configurable display plus there’s a 13-inch colour touchscreen display for the multimedia system which includes four-speaker audio, digital radio, Apple CarPlay/Android Auto/Bluetooth connectivity and 'SYNC' voice-activated commands.
The Ford Ranger PHEV is not cheap. While rivals kick off in the $50,000-bracket, the entry-level Ranger PHEV XLT starts from $71,990, before on-road costs.
The range tops out at $86,990 for the PHEV Stormtrak, which is approaching Raptor territory.
For reference, the BYD Shark starts at $57,990, while the GWM Cannon Alpha PHEV kicks off from $59,990.
The standard features list for the Ranger PHEV is pretty slim when it comes to interior mod-cons. The base model even makes do with halogen headlights as opposed to more commonly standard LEDs.
With cloth seats, no phone charger pad, manual adjust seats and even a more rudimental cruise control system than the rest of the range, more than $70,000 is a big ask.
The Ranger Sport adds some quite useful features and is only $4000 more, at $75,990.
LED headlights and DRLs, a sports bar and 18-inch alloys to replace the XLT’s 17s are visual clues, while inside there’s leather-accented seats, heated for the front row and the driver’s is electrically adjustable. Plus a wireless phone charger ups the tech on offer.
The $79,990 PHEV Wildtrak adds matrix LED headlights with auto-levelling and auto high beam, some unique trim including a different grille and a sail plane, as well as a roller shutter over the ute’s tub.
For more comfy vibes inside there’s ambient lighting, Wildtrak-specific leather seats with electric adjustment for the driver and front passenger and a premium 10-speaker sound system.
It also adds surround view parking cameras and Ford’s trailer assist system.
Finally, the top-of-the-range Stormtrak slots in at a relatively steep $86,990.
It gains a unique grille design, and other exclusive styling cues including specific wheels. But it’s the rack and cargo systems and auxiliary switches that owners will likely find handy.
The 'EcoBlue' 2.0-litre four-cylinder turbo-diesel engine produces 125kW of power at 3500rpm with peak torque of 390Nm tapped between 1750-2500rpm. It uses AdBlue to minimise emissions.
The eight-speed torque converter automatic provides the option of sequential manual-shifting using the column-mounted stalk, which can be preferable in some situations when hauling heavy loads. It also offers five drive modes comprising 'Normal' (default), 'Eco', 'Sport', 'Slippery' and 'Tow/Haul'.
The Ranger PHEV remains an off-road-capable 4x4 ute, with all four wheels receiving power. But the drivetrain is not your standard Ranger gear.
Ford’s 2.3-litre turbo-petrol four-cylinder 'EcoBoost' engine does the heavy lifting, aided by an electric motor mounted between it and the transmission.
The engine isn’t unproven in the ute game. In fact, it’s found in some variants of the current-gen Ranger’s cousin, the Volkswagen Amarok.
In the Ranger PHEV, it makes 138kW and 411Nm which, paired with the 75kW electric motor, contributes to a total 207kW and 697Nm output, transferred to all four wheels via Ford’s 10-speed automatic transmission.
Of course, the ute’s 4WD system is able to be set to '2H', '4A', '4H' or '4L' and has a rear diff-lock to assist in traversing tricky terrain.
Ford claims official combined average consumption of 8.0L/100km and the dash display was showing 8.7 when we stopped to refuel at the completion of our 274km test, which comprised the usual mix of suburban, city and highway driving of which about one third was hauling a heavy payload.
Our own numbers calculated from actual fuel bowser and tripmeter readings were close to these figures at 9.1, which is still excellent sub-10L/100km economy for a vehicle weighing more than two tonnes dealing with a variety of loads and roads.
Therefore, based on our consumption figure, it should deliver a real-world driving range of around 770km from its 70-litre tank.
Ford claims the Ranger PHEV sips 2.9L/100km according to NEDC testing, but like many plug-in hybrids that would be difficult to achieve without constantly stopping to charge.
It’s also only able to charge the 11.8kWh lithium-ion battery at a 3.5kW rate under AC power and it takes around four hours to do so. There’s no DC fast charging.
It’s got a 70-litre fuel tank, and requires minimum 91 RON petrol.
During the launch drive, the highest figure reasonable driving produced in terms of a fuel consumption on the trip computer was 9.6L/100km during battery charging.
So, while theoretical range is around 2400km, that closer to real-world number reduces the distance between fills to a still useful 730km.
Ford didn’t offer an expected general consumption figure for ‘low-power’ driving - i.e. while the battery isn’t being actively charged but also isn’t carrying enough juice to fully propel the ute.
It’s spacious and comfortable with a car-like driving position, large left footrest and plenty of steering wheel/seat adjustability including 10-way power adjustment for the driver's seat including lumbar support.
This van is particularly well suited to long-distance driving, given the fold-down inboard and outboard armrests for the driver and front passenger seats. This ‘captain’s chair’ design provides ideal elbow support to minimise neck and shoulder strain during long days on the road.
The 2.0-litre turbo-diesel’s ample 390Nm of torque ensures spirited response regardless of drive mode, with the well-calibrated auto ensuring most driving occurs within the engine’s peak torque band which is right where you want it.
Ride quality and handling are excellent and remain consistent regardless of payloads. Although the driver’s rear view is minimal through the small bulkhead window, the large truck-style door mirrors combined with a reversing camera and active driver aids like blind-spot monitoring, rear cross-traffic alert and parking sensors make it easy to live with in busy urban settings.
It’s also an effortless highway cruiser, with the engine only needing around 2000rpm to maintain 110km/h which is comfortably within its peak torque band. Most noise at these speeds, which is far from intrusive, comes from the tyres as engine and wind noise are negligible.
To test its GVM rating, we loaded 650kg into the cargo bay which combined with our two-man crew equalled a total payload of 830kg. Although sizeable, that was still more than 200kg shy of its legal limit.
The coil-spring rear suspension compressed 55mm under this loading, with long cone-shaped jounce-rubbers mounted on the chassis rails above being pressed into service to provide a second stage of weight support. This design is very effective in providing a smooth ride free of any jarring thuds over bumps when heavily loaded.
It made light work of our 13 per cent gradient, 2.0km-long set climb at 60km/h, easily hauling this heavy payload to the summit. Engine-braking on the way down, in a manually-selected second gear, was equally competent as no pedal-braking was required to stay below the 60km/h posted speed limit during this descent.
Our only driving criticism was an annoying rattle coming from the window in the right-side sliding-door (close to the driver's ear) and another emanating from the cargo bay over larger bumps.
During a presentation and Q&A to media before the launch drive program, the Ford Australia team was keen to spruik how handy the PHEV’s battery would be for things like powering worksite equipment or for use during camping trips.
Alternately, focus on how the battery might come into play while on the road was modest. And behind the wheel it became clear why.
On-paper, the 49km electric driving range seems handy, but the NEDC testing which produced that figure is known for being optimistic.
On top of that, the launch program's highway driving wasn’t prime EV territory. In fact, we were encouraged to keep the cars in ‘charge’ mode to leave enough electric power in reserve to experience the Ranger PHEV’s off-road capabilities.
As mentioned, fuel consumption doesn’t exactly skyrocket even while the engine is charging the battery, but to make the most of the Ranger’s EV range you’d want to have a relatively short commute.
In terms of its on-road manners, the Ranger’s status as a benchmark for the category means even with the extra weight of the battery, the PHEV performs well.
Its 75kW EV output means driving under the electric motor’s power alone is reserved for low speed, but it does well to boost the torque provided by the engine. While it’s no sports car, it doesn’t feel sluggish.
The Ranger’s suspension does well to balance relative softness when it comes to bumps and rough surfaces without feeling like it doesn’t have the ute's weight under control.
If you want the best on-road driving experience from a Ranger, a V6-powered variant will provide the balance of comfort and power you seek.
Off-road, the PHEV’s capability is likely more than enough for most weekend warriors.
The electrified ute’s ability to use battery and engine to carefully cover terrain that would likely intimidate any off-road beginner is impressive. But we'll wait until we can get the Ranger PHEV onto home turf for a proper off-highway test before making a definitive judgement.
The Transit Custom comes with a maximum five-star ANCAP rating (from testing in 2024) during which it achieved a premium 'Platinum' grading with a near-perfect 96 per cent score in the Commercial Van Safety Comparison for collision avoidance.
It features seven airbags including side-curtains for the rear seat, AEB with intersection assist, roll-over mitigation, blind-spot monitoring, rear cross-traffic alert, traffic sign recognition, trailer sway control, tyre pressure monitoring, front/rear parking sensors, a 180-degree reversing camera and lots more. Both outer rear seating positions have ISOFIX anchors and top-tether child seat restraint points.
The Ranger PHEV comes with the same safety kit as its diesel counterpart, depending on variant, aside from the addition of an acoustic alert for pedestrians when in EV mode.
Adaptive cruise, blind-spot monitoring and rear cross-traffic alert, pre-collision assist and lane-keeping plus tyre pressure monitoring are all standard.
There are a couple of features that only come with higher grades. For example, the PHEV XLT is the only variant to miss out on lane-centring (more specific than lane-keeping) and traffic sign recognition.
The Wildtrak and Stormtrak are the only variants to feature a surround-view camera set-up and Ford’s trailer reverse assist.
The Ranger PHEV also has nine airbags as standard, which is plenty for even a passenger vehicle, including front, side, knee and full-length curtain airbags, plus a far-side (front centre) driver airbag.
There are also outboard ISOFIX points in the second row with top tethers for child restraints.
In terms of on-road behaviour, the Ranger’s safety systems work away in the background rather than intervening in everyday driving.
Even during off-roading, the Ranger’s active safety didn’t overstep in providing alerts to the driver about obstacles or, importantly, intervening during moments that required careful, considered input.
The vehicle is covered by a five year/unlimited km warranty.
Scheduled servicing is every 12 months/30,000km whichever occurs first. Capped-price servicing for the first four scheduled services up to four years/120,000km totals $1996 or $499 per service.
Ford’s five-year, unlimited kilometre warranty applies to the Ranger PHEV, but like all electrified Fords there’s an eight-year or 160,000km warranty on the high-voltage battery.
Ford also has set pricing for the first five years of servicing at a reasonable $399 per service, with the recommended interval set at 12 months or 15,000km.