Ford Tourneo Custom vs Volvo S60

What's the difference?

There’s absolutely no doubt that the van-based people-mover has some distinct advantages over a three-row SUV. The rear seat is bigger, access to it is far better and there’s more luggage space even when all eight seats are occupied. But the Tourneo goes a step or two further with the sliding, swivelling seats that make it one of the most practical and flexible interiors on the market.

True, the driving experience is a bit alien at first, but it’s a case of different, rather than worse. Meantime, the ride is excellent and the performance and economy from the turbo-diesel driveline are both absolutely spot on for this vehicle’s intended purpose.

And perhaps that’s the metaphor for the whole thing: By not trying to be something it’s not, and concentrating on what it needs to do, the Tourneo emerges as a bit of a quiet achiever.

As we said earlier, this type of vehicle concept is never a sure-fire proposition. Parcel vans converted to passenger duties haven’t always worked out. This time, though, it’s different.

The Volvo S60 Recharge Black Edition proves sedans can still be sexy and an excellent family car, providing your family is on the smaller side. I only have one kid, so it's perfect for our activities and gear. It’s wonderful to drive and has a great features list but it's not without its quirks.

My son thinks it looks cool, and we enjoyed bellowing out a few renditions of the original Batman theme song this week. He has had a lot of comfort in the back seat, too.

Perhaps the biggest revision of the successful Transit Custom formula needed to make the leap from FedEx to Brady Bunch has been to the rear suspension. Where the Transit uses a leaf-sprung arrangement, the Tourneo has switched to coil rear springs. These technically offer much greater ride comfort at the expense of some load-carrying ability. Which is fine, even if your kids are the bigger variety.

The move to powered sliding side doors is a welcome one, but I found out the hard way that the doors will still open a fraction if you push the button while still travelling at low speed. Not sure why that would be, but at least the buttons in question are up front in Adult-Land, not within reach of you-know-who.

The reality is, too, that the Tourneo is destined to run with the air-con on any time you have bodes in the back. That’s because – like a lot of van conversions – there’s no opening side windows beyond the tiny, hinged windows that open an equally tiny amount. This has more to do with the Transit’s basic structure than any desire to oxygen-deprive the young `uns, but as any parent knows, a supply of fresh air on the move is sometimes the only thing between a happy day out and a clean up in Aisle five.

The S60 Black Edition nails it on design. It sports a handsome and sleek shape that manages to look sporty and elegant. It's exactly what you expect a luxury sedan to look like.

My seven-year old dubbed this the Batmobile, and for good reason, every accent is black!

The grille, badge and 19-inch five-spoke alloys look aggressive against the 'Hammer of Thor' LED headlights and make this design look hot.

You better like black paintwork, though, as that is the only choice for this variant.

The interior hasn’t seen any changes for the 2025 model and it seems Volvo is streamlining most of its interiors to look the same.

You could find this dashboard in most of its cars, which is fine because it’s a good-looking treatment full of soft-touchpoints and high-quality materials. But there’s also nothing that sets the Black Edition apart from its stablemates. It would be nice to see a point of difference.

The dashboard is headlined by the 9.0-inch touchscreen multimedia system and a 12-inch digital instrument cluster. You have some other nice focal points in the large sunroof and massive air-vents, which add some interest to the dash.

Overall, it’s a pleasant interior but maybe not as fun as some of its rivals.

Here’s where a vehicle like this stands or falls. Because if something like a Tourneo can’t cope with lots of people and their luggage in a single bound, then there’s really not much point to it, is there? I mean you’re not going to buy it for its sporty looks or supercar dynamics, so unless it works brilliantly as family transport, it’s kind of dead in the water. Fortunately Ford seems to have got it right. Mostly, anyway.

That starts up front where the two front seats feel like they’re metres apart. In reality, this huge gap forms a walk-through function for getting access to anything or anyone misbehaving in the second or third row of chairs. But you can’t help wondering what if… What if Ford had ditched the stubby centre console and added a third front-row seat? Wouldn’t a nine-seater be better than eight?

But the seats themselves are comfy and the high-and-mighty driving position gives plenty of vision in every direction. With one exception. And that is when you’re pulling out of a side street on to a main road and need to see what’s coming from the left. Depending on the angle you’re on, the fat frame of the pop-out side window (in the sliding door) becomes a blind spot, especially for taller drivers.

There’s nothing irretrievably wrong with the way the controls are laid out, but they will take some acclimatisation. That goes for the menu system on the touchscreen as well as the column-mounted shifter wand which is about the same size and shape (and in the same place) as a conventional indicator stalk. Tip the lever accidentally and you’ll wind up in neutral, wondering what just happened. The manual-shift mode is also fiddly to use and paddle sifters would be vastly better. Most won’t bother anyway.

The front cabin is home to a shallow lidded bin in the centre console, a deeper bin below that and a couple of charge points. There are also cup-holders in great spots up high in the corner of the dashboard, a shelf across the top of the dashboard and no less than two gloveboxes (the top one is pretty shallow) thanks to moving the passenger’s airbag into the roof lining. Both front doors also feature bins and storage nooks but there’s a fair bit of hard plastic on show, surely a legacy of the Tourneo’s parcel-van DNA.

The Tourneo’s party trick is the way both the second and third rows of seats can be slid to almost any point on a pair of tracks in the floor. The move is simply accomplished via a lever at the front or a rip-cord in the back of the seats, and all three centre-row seats can be moved individually (the third row is split 60:40). The upshot is that you can have all three rows bunched together for a large luggage space, or the rear row pushed right back to form a rear row with huge legroom. Don’t need all eight seats? How about a second row with the two outside chairs in place and the centre one folded forward to expose a work-surface with built-in cupholders.

But it gets even better, because individual seats can be removed to suit the weirdest of loads and the second-row seats even swivel 180-degrees to form a loungeroom on wheels. The kids will be begging you to take them for a drive in this thing.

The seats fold forward, but they don’t tumble. They don’t need to really, and they don’t fold into a bed either. But if you fancy camping in the Tourneo, you can remove both rows of rear seats for a huge flat floor.

The second row is home to storage bins in each sliding door (yes, a door on each side) a pop-put window that opens only about 40mm, temperature controls, air vents and reading lights. The third row, meantime, is not only easily accessed provided the second row isn’t slid all the way back (at which point you wouldn’t be using the third row anyway) but the good news is that the rearmost seat itself is basically three bucket seats with the same comfort levels (high) as the second row. There are also reading lights and a pair of phone pockets and cup-holders in the last row, too. Only the way the track system works and the shape of the seat base means that foot-room is limited to an extent.

With all three rows in place, but pushed as far forward as they can go, there’s a long load area of up to 725mm. But you can also push the second and third rows all the way back and have a cargo area 2622mm long behind the front seats. Maybe the van DNA is a good thing after all.

With all eight seats in place, there’s a minimum of 673 litres of luggage space which can be expanded all the way to a monster 4683 litres with the second and third rows removed.

There’s also a 12-volt power socket and a lighting system in the back, too, although while the side doors are automatic, the tailgate is manual. And you’ll need plenty of real estate to open it, too. Even tall folk will hit the button to open the tailgate, start the strut-assisted opening and then take a step or two back to allow the huge tailgate to rise without clobbering them. An automatic tailgate where you hit the button and run away to a safe distance would be much nicer.

The cabin of the S60 is fairly practical with the front row feeling spacious for my 168cm height. It’s a low car, so if your knees squeak you might find it annoying to get in and out of!

The comfort of the front seats cannot be understated. They feature a two-position memory function, lumbar- and side-bolster adjustments and under-thigh extenders. Plus, with the heat and ventilation functions, you’ll look forward to a long journey.

Because of the sloping roofline, it’s a bit awkward to get in and out of the back seat but once you’re in there is a stack of room (behind my driving position) and the outboard seats hug you into position, so you don’t move around in corners.

Seats are comfy for long journeys and outboarders enjoy heat functionality, too. The pillar-mounted directional air vents are super practical and the hardened kickplates are a godsend for parents with wildlings like my son, who seem to want to put their feet on everything.

The transmission tunnel is massive, though, so keep the middle seat reserved for kids only.

Up front, individual storage isn’t as great as you might hope for with the glove box being the largest cubby on offer. The middle console is literally a tray and it doesn't fit my iPhone 15 Pro Max (I have a thin case, as well!).

There's no centre console storage aside from the two cupholders, and this variant misses out on a wireless charging pad, so my phone and 'bits' have been shoved into the cupholders or on the passenger seat, which is a tad annoying. The storage bins in each door feature a small drink bottle holder but are, again, shallow.

Individual storage is a bit better in the rear with two net map pockets, two large cupholders in the fold-down arm rest, as well as a drink bottle holder in each storage bin. 

Technology is well-rounded and the multimedia system (powered by Android Automotive) is easy to use, but curiously you don’t get Android Auto in this model!

You do get a bunch of built-in apps like Google Maps and Spotify. There's wired Apple CarPlay and satellite navigation, too.

You get a head-up display and the digital instrument cluster looks high-end with its graphics and shows your sat nav directions, which is always handy.  

Charging options throughout are good with two USB-C ports in each row, while the front also gets a 12-volt socket.

The boot is slightly smaller compared to its rivals at 427L thanks to the electric components but it is still well-sized for my grocery run and it’s not too difficult to grab things that slide to the back.

You get a 'tyre mobility kit' (rather than a physical spare) underneath the floor and I like the way you can hang the home charging cable bag out of the way. 

The Black Edition has a hands-free tailgate which is operated by a kick-function. But you don’t have an electric button on the lid and the kick-function didn’t always work to close it! That said, the lid isn’t heavy, so it’s nothing to split hairs over.

There are two variants for the S60, the mild-hybrid Ultimate or the plug-in-hybrid Recharge Black Edition, the latter being our test model.

The Recharge Black Edition is priced from $88,990, before on road costs, which positions it towards the lower end of the market, with the Audi A4 Avant 45 TFSI Quattro S Line MHEV being the most affordable at $85,700 MSRP.

Next up is the Mercedes-Benz C200 MHEV at $89,900 MSRP and then the BMW 330e M Sport PHEV at $98,700 MSRP.

The interesting thing, though, is you don’t pay extra for any packs on this model, which is rare for a luxury brand. It’s pretty well-specified already.

Luxury features include powered front seats that have adjustable side-bolsters, lumbar support and two-position memory function, as well as heat and ventilation functions.

Other items include heated rear outboard seats, a heated steering wheel, a panoramic sunroof and beautiful Nappa leather upholstery throughout.

Practical features include dual-zone climate control, handsfree boot opening and double locking, which is when you lock the car from the outside and if there is forced entry via a smashed window, for example, the doors still can't be opened, even from the inside.

Technology is robust with a 9.0-inch touchscreen multimedia system including in-built Google Apps (Google Play and Maps, YouTube, and Spotify).

Other items include wired Apple CarPlay, the 'Volvo Car Services App' with a four-year subscription and over-the-air updates, 12-inch digital instrument cluster, Bluetooth connectivity, digital radio and a 15-speaker Bowers & Wilkins 'High Fidelity' audio system.

Unfortunately on this variant, you miss out on Android Auto capability and a wireless charging pad.

Because the platform is (mostly) borrowed from the Transit Custom, you get the same driveline. That starts with a 2.0-litre turbo diesel, good for 125kW of power and a useful 390Nm of torque. It drives through a conventional eight-speed automatic transmission and then to the front wheels as a means of keeping the load floor as flat and low as possible.

Ford claims a 2500kg towing capacity with a braked trailer, but on a wet road or damp boat ramp, that’s really going to test the limits of the front wheel’s grip which can be overcome even in the dry if you’re too hasty with the throttle.

The biggest engineering change in the move from Transit Custom to Tourneo has been the switch from leaf springs on the former to coil springs and an independent suspension on the latter. This is all in the name of ride quality and recognises the fact that the Transit will often be called on to cart heavier loads than eight humans.

The S60 Recharge Black Edition’s plug-in hybrid powertrain features a 2.0-litre, turbo-petrol, four-cylinder engine and an electric motor that combine to produce 340kW of power and 709Nm of torque.

It has serious kick and can do a 0-100km/h sprint time of just 4.5-seconds. The eight-speed auto transmission is smooth as silk and creates a refined on-road driving experience.

Ford quotes an official combined fuel consumption figure of 7.4 litres for the Tourneo. Over a few days of running in a pretty broad mix of urban and country work, we saw an average of 8.6 litres per 100km which is still pretty good for a vehicle of this size.

With the standard 70-litre fuel tank, that gives the Tourneo a theoretical combined range of around 900km between fills, but the real-world number says closer to 800km is more realistic.

Don’t forget, either, that running costs will be a little higher than some diesels, as the Tourneo requires AdBlue at regular intervals, in line with its Euro 6 emissions levels.

The official combined cycle fuel consumption figure is an extremely low 1.4L/100km and I did two economy tests this week covering a healthy mix of open-road and urban driving.

Charging it every day for four days, gave me a real-world usage of 3.8L/100km and charging it once in three days gave me a trip readout of 5.6L/100km.

The PHEV powertrain has proven itself economical whether you dedicate yourself to the charging or not, so that’s pretty good.

The Black Edition features a Type 2 port for AC charging, but it can’t be hooked up to a DC fast charger.

This doesn't worry me because even on a standard domestic house socket you can charge the 19kWh battery from 0-100 per cent in just five hours, which is pretty fast for a PHEV.

You also get up to 90km of WLTP-rated pure electric driving range in this, which is good for a plug-in.

If you haven’t driven a one-box van for a decade or more, you’re in for a treat. Just like the Transit Custom on which this car is based, the Tourneo represents a different experience to that of a conventional car or SUV, but one that is not without merit.

For a start, you sit very high which means a great view out across the traffic. And while the driving position is a little less laid-back than a modern car, once you get used to the almost square steering wheel, neither is it the dreaded sit-up-and-beg of older van designs.

The four-cylinder engine doesn’t make the Tourneo a fast vehicle, but it does give it lots of flexibility thanks to all that turbo-torque being available from just off idle. The eight-speed transmission helps, too, but the real surprise is just how quiet the Tourneo is when on a cruising setting. In fact, it’s almost uncanny how such a big, empty metal box could be so silent, but beyond a little tyre noise on coarse surfaces, the Ford pulls it off. As a result, it’s very relaxed and effortless feeling at freeway speeds.

The other surprise is how good the ride quality is. By swapping the cargo van’s leaf rear springs for coils, the Tourneo suddenly displays a very good match between the front and rear axles in terms of how they work to absorb bumps. You do still get some of the front-seat sensation that you’re sitting over the front axle, but it’s not terrible and the reality is that you simply sitting closer to the axle, not right over it.

For many drivers perhaps the over-riding impression will be of the vehicle’s external size. And, yes, it’s a long and wide piece of equipment, but at least the boxy shape means the corners are easy to place and the huge glass area and driver aids like parking sensors and blind-spot warnings help a lot in the daily cut and thrust.

Things are also improved by the fabulously small turning circle of 10.9m kerb-to-kerb (courtesy of the Transit’s role as an inner-city delivery van) that gives an agility the looks don’t suggest. But there’s a sense that the Tourneo is a little wider in the rear track than the front, as you’ll sometimes find the inside rear tyre finding the lips of roundabouts and suburban gutters.

A lot of people think driving a Volvo means it’s stately or boring. Get in the Black Edition and it will change your mind.

The power it has is awesome and the pick-up will blow your hair back. Power delivery feels effortless.

The firm suspension and steering provide great road feedback and dynamic handling. While the suspension is firm, the comfort in the cabin is high and you don’t wince going over a pothole. The cabin is very quiet which makes it feel refined, too, even at higher speeds.

You do feel a bit low when you’re sitting next to a big SUV at lights but visibility is pretty good with the wide windows and pillars that don’t get in the way.

I've been precious about going over speed bumps or exiting a ramp, because it's easy to scrape underneath the nose as the S60 sits quite low. But on a whole it's pretty easy to park.

The 360-degree view camera system is clear and has a birds-eye and reversing view but I'd like to see both feeds pop up at the same time. It's easy enough to flit between the views when needed.

The S60 Recharge Black Edition has just been launched, so it’s not covered by its siblings’ maximum five-star ANCAP safety rating from 2018 but it features all of the goodies you’d expect from a Volvo.

Standard features include blind-spot monitoring, rear collision warning, forward collision warning, rear cross-traffic alert, lane departure alert, lane keeping aid, traffic sign recognition, an intelligent seatbelt warning, a head-up display, adaptive cruise control, 'Pilot Assist', a tyre mobility kit and a 360-degree view camera system, as well as front, side and rear parking sensors.

The S60 Black Edition also features Volvo designed safety items like the 'Side Impact Protection System' (SIPS) that reinforces the car's steel framework at the sides and disperses energy in a side collision. 

It also features a 'Whiplash Injury Protection System' (WHIPS), which if hit from behind, the headrests move with the occupants to limit injuries.

One of the highlights is the programmable spare key where you can limit audible levels and speed limits. Which is perfect if you have a teenager who borrows your car. And the spare key is bright orange, so there's no sneaky 'whoops, I grabbed the wrong key' moments!

The rear row features two ISOFIX child seat mounts and three top-tethers. You'd be doing very well to fit three child seats in, so two will fit best.

Ford offers its standard five-year/unlimited kilometre warranty on the Tourneo. Five years is fair enough, but can’t match the seven years or even more that some of the competition offer. It‘s worth noting, however, that the warranty does match many of the makes and models that will be the Ford’s natural enemies.

Service intervals are 12 months or a very long 30,000km, but it’s unlikely many families will clock up 30,000km in a 12-month period, anyway. There’s no word on capped-price servicing yet, but the mechanically similar Transit Custom has a service plan that limits the cost of each of the first four services to around $500.

The biggest additional running cost for the Tourneo will be the AdBlue additive to control emissions. How frequently you need to top up will be determined by what type of driving you do.

The S60 comes with a five-year/unlimited km warranty, which is a normal term for the class.

You can pre-purchase either a three- or five-year servicing plan and the three-year plan costs $1750, while the five-year plan costs a flat $3000 or an average of $600 per service, which is reasonable.

Servicing intervals sit at every 12 months or 15,000km, whichever occurs first.