Ford Falcon 2005 Problems

Are you having problems with your 2005 Ford Falcon? Let our team of motoring experts keep you up to date with all of the latest 2005 Ford Falcon issues & faults. We have gathered all of the most frequently asked questions and problems relating to the 2005 Ford Falcon in one spot to help you decide if it's a smart buy.

Used Ford Falcon review: 2005-2007
By Graham Smith · 06 Oct 2011
Which is the better car, Falcon or Holden, has long been a point of contention at the pub. FordThe XR6 has been a winner for Ford almost from the moment it was first introduced in 1992 with the EB Falcon. Today, it's the XR6 that spells Ford performance, as much as any model in its range, it's the affordable performance car for the masses.The BF XR6 continued the theme when it was introduced in 2005. It was the sporty variant of the Falcon family taxi; the special model dads could aspire to without upsetting the balance at home. Power came from a smooth and refined 4.0-litre double overhead camshaft six-cylinder engine with four valves per cylinder and variable cam timing that punched out 190 kW and 383 Nm. With that sort of output the XR6 had plenty of punch.The standard transmission option was a four-speed sports-shift auto, but it was the new six-speed auto that was the talking point of the new car. For anyone still wanting to change gears themselves there was an optional six-speed manual gearbox as well. Ford's engineers had done a good job in sorting the chassis, and the XR6 had a nicely balanced feel on the road without adversely affecting the ride.Inside, the cabin was comfortable and roomy, and well laid-out with all controls sensibly placed for easy use.Build quality was a concern with the BA model that preceded the BF, and while the BF was built to a higher standard than the earlier model quality was still an issue. The BFII, however, was a much better built car and is by far the better used car choice.The BF had the oil cooler for the automatic transmission in the radiator and it was prone to fracturing, and when that happened coolant would enter the transmission and result in transmission failure. The cooler was moved on the BFII and was no longer in the radiator and the problem was fixed. Both models suffered from failure of the diff mounts, so listen for clunks from the rear end that could indicate the diff mounts need replacing.The diffs themselves could also be a problem, particularly when cars were driven hard, but diff specialists have developed aftermarket fixes that make the diff a more durable unit. There's not much that goes wrong with the Falcon's big six, but look for oil leaks that might affect roadworthiness. The discs are also known to warp and regularly require replacing. A pulsating brake pedal is usually a reliable sign that the rotors are warped.Some mechanics will skim rotors to extend their life, but that's only putting off the inevitable for a short time. Expect 50,000-60,000 km from a set of disc rotors. Go over all the systems in the car, the air-conditioning, cruise, sound, power windows etc, to confirm they're working. Check for a service record to make sure your potential purchase has seen the inside of a service workshop as it needs to.The BF and BFII was quite well equipped to handle a crash. It was a bag car to start with, which meant it had mass on its side when it came to a crunch. It also had dual front airbags, ABS brakes and traction control that added to its crash performance.The BF/BFII Falcon was a big lump of a car and that was shown at the pump. Despite the improvements Ford had made to its engine there's no escaping its size. Ford claimed it would average 10-11 L/100 km on regular unleaded petrol. The actual outcome depends heavily on the pressure applied to the throttle pedal.
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Ford Falcon: Negligent mechanic
Answered by Graham Smith · 03 Nov 2011

Your first port of call is to the mechanic who did the roadworthy. Show him the report from K-Mart and suggest that he should have observed these issues when he did the roadworthy check and they should have been fixed at that time. If he objects tell him you will report him to Vicroads, and follow through and report him if he refuses to help. If he has breached the law he could have his RWC licence revoked.

Ask Smithy Xtra BA Falcon MKII XR6 strange sound on take-off
Answered by Graham Smith · 19 Apr 2011

It’s probably the diff mounting bushes, they’re a known problem with the BA, and probably need replacing.

Ford Falcon: Suspension failure
Answered by Graham Smith · 15 Sep 2011

Yes, it is a problem that is regularly reported to us here at Carsguide. The only thing you can do is replace them, perhaps see a suspension specialist such as Pedders who would be able to replace them with more durable bushes so they don't wear out so fast next time.

Shaky Falcon wheel
Answered by Carsguide.com.au · 10 Feb 2011

It could well be that the discs are warping because the brakes are not fully releasing when you take your foot off the pedal. Check the vacuum booster, they are a known problem, and Ford used two different boosters with different rod lengths and it's important to get the one with the correct rod length for your car.

Ford Falcon: Blown gasket
Answered by Carsguide.com.au · 22 Mar 2011

Is there water in the engine oil when you remove the dipstick? If there is you could have a blown head gasket. If you did, however, I would expect the engine to be running poorly. Another check you could do is to remove the spark plugs and check for signs of water on them. A blown head gasket would cost around $700-$1000 to fix depending on the condition of the cylinder head. If you’re concerned about oil in the water, that is, in the radiator it could be that you have a problem with the auto transmission cooler. The coolers are a known problem with Falcons, and when they fail water gets into the auto transmission and eventually causes that to fail.

Vibrating Falcon
Answered by Carsguide.com.au · 20 Jan 2011

The brake could be the clue. We have had reports of a vibration similar to yours that is caused by the brake master cylinder not fully releasing the brakes. Have the master cylinder checked; you might need to replace it.

Ford Falcon: Popping out of gear
Answered by Graham Smith · 07 Jul 2011

I would get another opinion, as I doubt it is the clutch. I reckon it's wear in the gearbox itself.

Ford Falcon 2009: Cylinder head
Answered by Graham Smith · 01 Mar 2012

The BA is well out of warranty, so the issue of being fixed under warranty doesn't come up, and it's doubtful that Ford would have automatically changed the head on the basis of a maybe. The best thing to do now is to repair the head.

Ask Smithy Xtra Vibrating 05 Falcon
Answered by Carsguide.com.au · 25 Jan 2011

No, brake rotors are regarded as consumable items and not covered by the new car warranty.

Disclaimer: You acknowledge and agree that all answers are provided as a general guide only and should not be relied upon as bespoke advice. Carsguide is not liable for the accuracy of any information provided in the answers.
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