BYD Sealion 5 vs Hyundai Staria

What's the difference?

While the BYD Sealion 5 lacks the polish of some more established plug-in hybrids, it has a seriously compelling price advantage over some competitors. It makes a base-model Mitsubishi Eclipse Cross PHEV feel positively outdated and it’s $13,800 cheaper.

BYD's lack of ANCAP rating for the Sealion 5 and the uncertainty around it still being a new brand are downsides, even if BYD is quickly moving past the latter. But being the most affordable PHEV available while having this much showroom appeal is bound to work in the Sealion 5’s favour, just don’t expect a dynamic masterpiece once you’re out on the road.

The Staria Load has good build quality, refinement, performance and pricing. In Premium specification, it also offers numerous desirable goodies that make it one of the best-equipped and sharpest-looking one-tonne vans on the market. For some buyers, depending on their requirements, it offers a compelling alternative to the ubiquitous HiAce. 

The BYD Sealion 5, from the outside, is inoffensive but also uninspiring. That’s likely not such a bad thing for a mid-size SUV – it’s rare you’re hearing someone talk about how beautiful the Mazda CX-5 or Toyota RAV4 is. 

Its quartet of colour palette options comes in on the safe side, too. Aurora White is standard, Atlantis Grey, Harbour Grey and Cosmos Black are cost-options.

Our test car is Atlantis Grey, which is interestingly quite blue. 

The relatively upright shape is a slight departure from the more ‘aquatic’ silhouettes of BYD’s line-up, but the front grille and light layout are decidedly in step with the brand’s oceanic design language. There’s a bit going on, you could say.

The slimline tail-lights are the rear, especially from a three-quarter angle to the side, look attractive and help break up the rear without looking messy.

The Sealion 5’s design is overall net-good, but it’s inside where the mid-sizer feels like you’re getting plenty for your dollar.

The seats, despite the leather fakery, feel like decent material, and the layout uses buttons and physical controls cleverly without feeling outdated.

The Premium shares the same 3273mm wheelbase, MacPherson strut front suspension and leaf-spring beam axle rear suspension as all Staria Loads, along with power-assisted rack and pinion steering and four-wheel disc brakes. The Premium is available only with a swing-up tailgate.

Its 5253mm length and 1997mm width allows a turning circle of 11.94 metres (HiAce LWB is 11 metres) and its 2000mm height ensures access to height-restricted multi-storey carparks and underground loading docks.

The two-seat interior design, with its absence of physical dials and scarcity of buttons on the dash, provides a spacious and uncluttered workspace. However, adjustments like cabin temperature, fan speed, audio volume control etc using touch-sensitive prompts can be distracting while driving.

Even so, the brightly illuminated instrument display with its ‘virtual’ analogue speedo/tacho is mounted a long way ahead of the driver and quite high, so it almost works like a head-up display given its optimal positioning in the driver’s eyeline.

The height of the cabin doors is also conspicuously low, which has practical benefits given they are not far above knee height (like a LandCruiser 70 Series) which provides excellent side and forward-angle vision.

To actually interact with the interior is, at times, another story. BYD’s tech interface is generally easy to manage, but could be simpler when it comes to navigating menus for the sake of driver distraction.

While larger text and buttons would be welcome, the multimedia system is easy to use when parked, and the functionality is impressive for the price point.

Winning more points for the Sealion 5, though, are the physical controls – buttons and the traditional gear selector – which make the cockpit much more intuitive while on the move.

Ergonomically, though, the adjustment between the steering wheel and driver’s seat could do with some work, as I found it difficult to find a truly comfortable driving position. This is coming from someone 178cm tall, a very normal height in Australia.

Better adjustability on the steering column would be helpful, as it’s something I’m not sure I’d ever get totally used to.

Visibility and physical space inside the Sealion 5 is impressive, though. The car is 4738mm long, 1869mm wide and 1710mm tall, and the roof and window lines don’t swoop too aggressively towards the rear.

There are low window shoulders even into the rear, so light isn’t at a premium, though under-leg support could be better on the pew.

It’s otherwise un-cramped. The 2712mm wheelbase means decent legroom for second-row folk, plus behind the 60/40 split-fold seats there’s 463 litres of space for luggage. That becomes 1410L with the seats folded.

There’s unfortunately no spare tyre, just a tyre repair kit.

With its relatively light 1938kg kerb weight and 3020kg GVM, our test vehicle has a genuine one-tonne-plus payload rating of 1082kg (HiAce LWB is 1060kg) of which up to 100kg can be carried on roof racks.

It’s also rated to tow up to 2500kg of braked trailer (HiAce LWB is 1500kg) and with its 5520kg GCM (or how much it can legally carry and tow at the same time) that means it can legally tow its maximum trailer weight while hauling its maximum payload.

On face value, that’s a handy set of numbers. However, with a tow-ball download (TBD) limit of only 100kg it would be a challenge not to exceed that with 2500kg of trailer, given TBD is usually around 10 per cent of trailer weight.

The Premium’s solid-walled cargo bay, with 4.94 cubic metres of load volume (HiAce LWB has 6.2), is accessed through sliding doors on each side and a swing-up tailgate (no rear barn-door option is available for the Premium).

The doors and walls are lined to mid-height and although there’s internal lighting it could be brighter (preferably LED), particularly given the dark colour of our test vehicle.

The cargo bay is 2607mm long and 1640mm wide with 1250mm between the rear-wheel housings, which means it can (theoretically at least) carry up to two standard 1165mm-square Aussie pallets or up to three 1200 x 800mm Euro pallets, secured by a choice of eight load-anchorage points.

We say ‘theoretically’ because the raised tailgate effectively blocks rear access for forklifts not equipped with extendable tynes and the side-door openings are too narrow for an Aussie pallet to pass through.

So, if pallet-loading is important, a base model Staria Load with rear barn-doors would be a better choice than the Premium. However, for many other working roles a swing-up tailgate can be beneficial, particularly when serving as a large ‘umbrella’ during wet weather.

The cabin offers three tiers of storage in each door, with the lowest level providing a large-bottle holder and generously-sized bin.

There’s also a small-bottle/cupholder in the dash-pad to the driver’s right plus a handy compartment with clamshell lid in the centre, single glove box, full-width overhead shelf and pop-out cupholder.

Our test vehicle is the Staria Load Premium, which as its name suggests is a cut above the base model Staria Load Van. It comes equipped with the same 2.2-litre four-cylinder turbo-diesel and eight-speed automatic transmission shared by all variants, for a list price of $51,740.

Although that’s a sizeable $5000 more than the base model, it's lineball with the Toyota HiAce LWB in premium GL specification ($51,886). Our example is also fitted with some items from Hyundai’s impressive genuine accessories range, including the mesh-type cargo barrier ($916.75) and heavy-duty rubber cargo bay floor mat ($762.75).

Although our test vehicle is an MY24 build, it’s mechanically and (almost) visually identical to the latest MY25 Premium, which adds Hyundai’s ‘Bluelink’ connected car services, rain-sensing wipers and next-generation key fob.

That’s in addition to the Premium’s desirable standard features including 17-inch alloys with a full-size alloy spare, smart power tailgate, LED MFR (Multi Face Reflector) headlights, LED front light bar and LED tail-lights, high-beam assist, smart key with push-button start, big 10.25-inch instrument cluster and same-sized multimedia touchscreen, blind-spot-view monitor and automatic climate control.

It’s also enhanced by MY25 upgrades shared by all Staria Load variants including new 2D aluminium body-badging and additional USB-C ports, plus replacement of 'Blind-Spot Collision Avoidance Assist' with 'Blind-Spot Collision Warning' (see Safety).

The Sealion 5’s front wheels are driven by a combined maximum of 156kW thanks to a 1.5-litre four-cylinder petrol engine (145kW/300Nm) and a permanent magnet synchronous motor (72kW/122Nm).

BYD claims a 0-100km/h sprint of 7.7 seconds for the Sealion 5 Essential, four tenths faster than the Premium despite only a 61kg difference in kerb weight.

The Euro 5-compliant 2.2-litre four-cylinder turbo-diesel produces 130kW of power at 3800rpm and 430Nm served across a 1000rpm-wide torque band between 1500-2500rpm.

This is paired with an eight-speed torque converter automatic, which offers the choice of more direct engine control using sequential manual-shifting. It also has overdrive on its seventh and eighth gears to optimise fuel economy at highway speeds.

Plus, there are four selectable drive modes comprising Normal, Eco, Sport and Smart, with the latter automatically switching between the other three to optimise performance and economy depending on variables like driving styles, road conditions, payloads etc.

With a charged 12.9kWh lithium iron phosphate (LFP) battery and a full 52-litre (95 RON minimum) fuel tank, BYD reckons the Sealion 5 Essential can cover 1001km under NEDC testing, which is optimistic. It claims 71km can be done on EV power alone.

Not only due to the lenient nature of NEDC testing (WLTP is more common and usually results in lower ranges), but the reality is that once the battery is flat, the engine is doing a lot more work.

Charging is slow, limited to 3.3kW (AC only), which should take between 4 and 5 hours to charge from the lower end of the gauge for the battery size. Given most PHEV owners will do this overnight at home, that’s certainly not the end of the world.

Claimed consumption figures are 1.2L/100km with more than 25 per cent battery charge, or 4.5L/100km when it dips below that.

Realistically you could do sub-50km trips and use no fuel, or never plug your Sealion 5 in and see fuel consumption soar. In any case, anything close to 1001km in a single run is extremely unlikely.

Hyundai claims official combined consumption of only 7.0L/100km. The dash display was showing 8.3 when we stopped to refuel at the end of our 270km test, which comprised a mix of city, suburban and highway driving, with about one third of that distance hauling a heavy payload. We also regularly switched between drive modes.

Our own consumption figure, calculated from fuel bowser and tripmeter readings, came in at 10.9, which was considerably higher than the dash was claiming. So, based on our ‘real world’ numbers, you could expect a driving range of around 680km from its 75-litre tank.

You might expect a car at this price, regardless of its drivetrain, to be underwhelming from behind the wheel.

That, then, makes it even more pleasantly surprising that the BYD Sealion 5 is actually rather competent. Not massively exciting or dynamic, but certainly not a disappointment.

The Sealion 5 is, save for a couple of arguably minor annoyances, quite easy to get used to and drive.

Firstly, when making proper use of its electric power, the drivetrain provides enough shove for its intended use. It’s not overly powerful, but you won’t have trouble overtaking. It’s the same with most of the inputs, the steering is light but not completely numb – again about right for how the Sealion 5 will be driven.

Perhaps its biggest departure from expectations based on other cars from China is its suspension is on the stiffer side of things, but again it’s not unruly or too rugged. In fact, it does provide a better sense of control than many of its compatriots.

Again, the biggest issue with the Sealion 5 day-to-day is its driving position, the steering column adjustment isn’t up to scratch and there’s not really a perfectly comfortable seating position (I’m a very standard 178cm).

On long trips, you might also find the engine gets quite noisy once the battery power is gone as it works hard to pull the mid-size SUV along under acceleration.

Its driver-assist systems are, you might be pleased to hear, on the calmer side of things – BYD is getting better at calibrating its safety features and I didn’t find myself rushing to switch it all off as quickly as usual.

It can still be a bit too persistent in its lane-keeping, but it’s a big improvement on the way things were.

The driving position feels spacious and comfortable for someone my height (186cm). However, given its Premium status, the driver's seat should have adjustable lumbar support for longer hauls. A fold-down inboard armrest would also be welcome.

The large doors mirrors, combined with blind-spot monitoring and different camera views (including the excellent blind-spot views that appear on the instrument panel) ensure good all-round vision.

This is one of the Staria Load’s strengths, given the huge blind-spot over the driver’s left shoulder created by all solid-walled commercial vans.

The steering is nicely weighted with a mild self-centre effect that ensures it tracks nice and straight over road surface irregularities.

Its unladen handling is stable and sure-footed, with a disciplined ride quality that’s supple enough to soak up the bumps without the lightly-loaded rear suspension bouncing around as you might expect in an empty one-tonner.

Engine response is energetic, as the eight-speed auto does a good job of keeping the turbo-diesel operating within its 1500-2500rpm maximum torque band most of the time. And it requires less than 2000rpm to maintain highway speeds.

Of the four drive modes available, we found ‘Sport’ the most engaging and enjoyable to use, with the instrument panel changing to a red colour and revised shift calibrations providing sharper engine response. This sporty effect is enhanced when using the sequential manual-shift function.

To test its payload rating, we used a forklift to load 650kg into the cargo bay through the side doors, which were just wide enough to allow this.

Combined with our crew of two, this was a total payload of 850kg (about 200kg under its limit). The rear suspension only compressed about 10mm, so there was no chance of its bottoming-out on our test route.

It felt even more planted on the road hauling this payload and coped well with our 13 per cent gradient, 2.0km-long set climb at 60-km/h in ‘Normal’ drive mode, self-shifting down to fourth gear to easily haul this load to the summit.

However, when testing engine-braking on the way down, in a manually-selected second gear, road speed was approaching the 60km/h limit when the transmission overrode our manual selection and shifted up to third gear when the engine reached 3750rpm.

These engine-protecting shift calibrations are common in light commercial vans, which is great for mechanical longevity but not much use when you’re leaning on the engine to assist with braking on steep descents. Fortunately, the four-wheel disc brakes easily coped with the increased workload.

We should also mention the internal noise levels when travelling at highway speeds, given the lack of a solid bulkhead between cabin and cargo bay. Tyre roar emanating from the rear-wheel housings, not helped by the unlined upper walls and roof, can become intolerable over long distances. Fortunately, Hyundai offers a solution with a solid bulkhead ($1825.63) in its genuine accessory range.

The Staria boasts a maximum five-star ANCAP rating achieved in 2021 (expires 2027). It comes with seven airbags and comprehensive ‘SmartSense’ active safety and driver assistance technologies.

MY25 safety upgrade includes replacement of 'Blind-Spot Collision Avoidance Assist' (BCA) with 'Blind-Spot Collision Warning' (BCW) across the range. BCW monitors for vehicles in the blind-spot areas to give the driver audible and visual warnings as required.

BYD has a six-year/150,000km warranty, which is probably more than you’d need in terms of distance but is behind many competitor brands’ timelines – seven to 10 years is becoming the norm, even if it’s conditional.

An eight-year/160,000km warranty covers the battery, which is about par for the industry.

Servicing for the first five proper services ranges from between $285 and $930, plus there's a free check-up six months into ownership and a total cost over the span of $2355 – an average of $471 per service.

BYD has just over 100 dealerships in Australia, so finding one for servicing shouldn’t be too challenging.

Hyundai covers the Staria with a five-year/unlimited km warranty.

Scheduled servicing is every 12 months/15,000km whichever occurs first. Capped-price servicing for the first five scheduled services up to five years/75,000km totals $2375 or an average of $475 per year.