Toyota HiAce vs Ford Ranger

What's the difference?

The HiAce maintains its staggering 50 per cent share of the mid-size commercial van market for numerous compelling reasons including its versatility, as evidenced by the diverse range of Aussie businesses that rely on it. Toyota’s latest suite of safety and other upgrades makes it even better.

The Super Duty is the most formidable workhorse in the Ranger fleet. It projects a feeling of immense strength each time you drive it, reflecting payload and tow ratings well beyond traditional limits for vehicles of this size combined with formidable all-terrain capabilities. For tradies wanting the ultimate Ranger workhorse, the Super Duty is clearly in a class of its own - a class which it created.

Apart from the recent safety upgrades, our LWB test vehicle resolutely adheres to a design that’s been perfected through decades of hard yakka.

Its simple and robust unitary chassis features MacPherson strut front suspension, a leaf-spring live rear axle, rack and pinion steering and (on all automatic variants) four-wheel disc brakes.

The HiAce’s traditional rear-wheel drive layout has an inherent traction advantage over front-wheel drive rivals, particularly when towing and hauling heavy loads on low-grip surfaces.

It also ensures the front wheels can be turned sharply enough for its 3210mm wheelbase to deliver an impressively tight 11.0-metre turning circle. And its 1990mm height also allows access to underground loading docks and multi-storey car parks.

There’s no load-floor liner or cabin bulkhead included as standard equipment, but both are available as Toyota genuine accessories. The use of unpainted plastic bumpers is designed to best withstand the wear and tear often evident in these areas on hard-working vans.

The cabin is spacious and airy, with a neat and functional dash design featuring large and clear instrumentation and (thankfully) physical dials and buttons rather than distracting touchscreens for the main controls that are easy to reach and operate. It’s a commercial van that’s easy to live with.

The Super Duty, originally based on Ford’s F-series full-size US pickup range, has been a mainstay on farms, building sites and in remote terrain since its inception as a standalone model in 1998, but this is the first time the nameplate has been applied to the Aussie designed and developed Ranger.

Ford claims the Ranger Super Duty resulted from extensive consultation with workers in industries that depend on their trucks in the harshest remote environments, from forestry crews and emergency service workers to land managers and fleet teams.

The challenge was to create a medium-sized truck with higher payload/tow ratings and greater all-terrain capability, as the only vehicles strong enough to carry their gear were too big and unwieldy to access critical locations.

In response, the Ranger Super Duty features a unique reinforced version of the Ranger’s chassis frame, incorporating readily accessible mounting points for a variety of aftermarket accessories and specialised equipment.

There’s also a new heavy-duty rear axle assembly with the largest and strongest differential ever fitted to a production Ranger for enhanced load-carrying capacity, paired with a unique uprated version of the US Bronco Raptor’s front diff.

The two-speed transfer case also has larger and stronger components than the regular Ranger and its low-speed gearset has been upgraded to match the F-series Super Duty.

Other chassis enhancements include uprated eight-stud wheel hubs with stronger bolts, improved cooling system to manage engine temps under heavy loads and during sustained off-road driving, a sealed engine snorkel and high-mounted breathers for the drivetrain/fuel system to enable its 850mm wading depth (50mm deeper than standard Ranger) and more. There was also a brutal and prolonged durability testing program to validate its Super Duty status.

Off-road credentials include steep 36.3 degrees approach, 26.9 degrees ramp breakover and 29.3 degrees departure angles, 299mm ground clearance and an expansive 13.6-metre turning circle which is the largest of all Ranger variants including the wide-tyred Raptor.

With its hefty 2260kg kerb weight and 3300kg GVM, our test vehicle has a 1040kg payload rating. So, it’s a genuine one-tonner and up to 120kg of that can be carried on Toyota’s triple roof-rack set.

The HiAce is also rated to tow up to 1500kg of braked trailer and with its 4800kg GCM rating (or how much weight it can legally carry and tow at the same time) it can carry its maximum payload while towing its maximum trailer weight. So, that’s more than 2.5 tonnes of combined cargo-carrying capacity, which would comfortably meet or exceed most job requirements.

Its cavernous cargo bay, which offers 6.2 cubic metres of load volume, is accessed from either side through sliding doors with 1010mm-wide openings, or through rear barn-doors with 180-degrees opening to allow easy forklift access.

The cargo bay is 2530mm long, 1760mm wide and 1340mm high, with 1268mm between the rear wheel housings allowing up to two standard Aussie pallets or three Euro pallets to be carried, secured by a choice of six load-anchorage points.

An unusual feature is the roof’s full-length internal lining, which we suspect contributes to at least some suppression of tyre noise emanating from the rear-wheel housings. The walls and doors are neatly lined to mid-height and there’s ample internal lighting.

Generous cabin storage includes a bottle-holder and bin in each front door, small bottle/cupholders in the centre and either side of the dash, plus a single glove box. The console between the seats offers another two bottle-holders plus generous internal storage, which is topped by a large hinged lid that can also serve as a storage tray or work desk.

Proof of the increased solidity of the Ranger Super Duty single cab-chassis is its hefty 2518kg kerb weight, which in bare cab-chassis form (without tray) is 625kg more than a standard 2.0L Ranger XL single cab-chassis 4x4 equivalent.

The Super Duty’s 4500kg GVM results in a huge 1982kg payload limit. It’s also rated to tow up to 4500kg of braked trailer and with its towering 8000kg GCM (or how much it can legally carry and tow at the same time) it can tow its maximum 4.5 tonne trailer weight while hauling almost one tonne of payload.

These are big numbers when compared to our standard XL Ranger example, given that the Super Duty has a 645kg higher payload rating, 1000kg higher tow rating and 1650kg higher GCM rating.

The galvanised full steel tray is equipped with six internal load anchorages, each rated up to 1800kg, which lie flush with the checker-plate floor when not in use.

There’s also external rope rails beneath the tray along each side and a sturdy front bulkhead with wire-mesh rear window protection.

As previously highlighted, this tray ensemble includes a driver-side lockable toolbox and passenger-side water tank (complete with handwash pump bottle) mounted behind their respective rear wheels.

Its work-focused interior is a comfortably familiar place for Ranger single cab-chassis workhorse owners, with fabric bucket seats, wipe-clean vinyl floor and large ‘Super Duty’ lettering embossed in the passenger side dash.

Cabin storage includes a bottle-holder and bin in each door, pop-out cupholders on each side of the dash, an overhead glasses holder, upper/lower glove boxes plus a well-equipped centre console with wireless phone charging, USB ports, two cupholders, 400W (230V) inverter and a storage box with internal 12V socket and padded lid that doubles as an elbow rest.

The Ranger Super Duty is currently available in a trio of cab-chassis configurations comprising single cab, extended cab and dual cab body styles, with a dual cab ute variant and higher-grade XLT trim option due in mid-2026.

Our test vehicle is the single cab-chassis, which like all Super Duty variants comes standard with a 3.0-litre V6 turbo-diesel, 10-speed automatic and full-time 4WD, for a list price of $82,990 plus on-road costs.

Its standard equipment list includes rugged 18-inch steel wheels with 33-inch tall General Grabber 275/70 R18 all-terrain tyres and a full-size spare.

There’s also LED headlights/front fog lights/daytime running lights, zone lighting (360-degree lighting around the vehicle), a sealed engine snorkel, 4500kg tow-bar with integrated trailer brake controller and towing assistance features, onboard scales to help calculate payloads, composite side steps, heated door mirrors with puddle lamps, a frame-mounted steel bumper, twin recovery points front and rear, high-strength steel underbody armour, a big 130-litre fuel tank and more.

The work-focused interior features smart key entry and push-button start, an electric parking brake, 400W (230V) inverter, 12V socket, three USB ports, wireless phone charging, overhead auxiliary switch bank, dual-zone climate and more.

The driver is treated to a configurable 8.0-inch colour digital instrument cluster plus a big 12-inch central touchscreen for a multimedia system that includes 'SYNC' voice activation, wireless 'FordPass'/Apple/Android connectivity and digital radio.

Factory options and accessories can be ordered individually but Ford also offers three optional equipment packs tailored for different vehicle applications comprising the 'Work Pack', 'Farm Pack' and 'Adventure Pack', with pricing dependent on cab type and tray finish.

Our example showcases the heavy-duty galvanised steel tray, water tank with handwash bottle, lockable toolbox and all-weather floor mats shared by all three packs, plus the Work Pack’s 'Integrated Device Mounting System' (IDMS) and wheel nut (tension) indicators, the Farm Pack/Adventure Pack’s ARB Summit bull bar and the Adventure Pack’s rock sliders and high capacity Warn winch.

It’s also fitted with a rear ladder rack from Ford’s genuine accessories range, so depending on what combination of options and/or accessories are ordered (combined with on-road costs) you could pay more than $100K, drive-away.

Toyota’s well-proven (1GD-FTV) 2.8-litre, four-cylinder, turbo-diesel produces 130kW of power at 3400rpm and, in auto models like ours, 450Nm of torque between 1600-2400rpm. Its Euro 5 emissions compliance doesn’t require AdBlue, which minimises maintenance and running costs.

The refined six-speed torque converter automatic offers the choice of sequential manual-shifting. Fuel efficiency is optimised with full torque converter lock-up on fourth, fifth and sixth gears, along with overdrive on fifth and sixth to minimise engine rpm when highway driving. The traction advantage of rear-wheel drive is enhanced by an electronically controlled automatic limited-slip diff.

All Ranger Super Duty models are powered by the same 3.0-litre V6 turbo-diesel, which meets tough Euro 6.2 emission standards using AdBlue. It produces 154kW of power at 3250rpm and a towering 600Nm of torque at 1750rpm.

This is paired with a 10-speed torque converter automatic with the choice of sequential manual-shifting using a toggle switch on the shift knob. It also offers seven drive modes to optimise performance in different terrain applications.

The full-time 4WD transfer case allows drivers to switch between high and low ranges and access other technologies when tackling difficult terrain including 'Trail Control' (low-speed off-road cruise control), 'Trail Turn Assist' (applies braking to the inside rear wheel to tighten turning radius), front and rear diff locks and more.

Toyota claims combined cycle (urban/extra-urban) average consumption of 7.8L/100km. Our 328km of testing was conducted with the engine’s auto start/stop function switched off and comprised the usual mix of city, suburban and highway driving, of which about one third was hauling a near-maximum payload.

Our own figure, calculated from fuel bowser and tripmeter readings, was 10.7L/100km. That’s still within the usual 2.0-3.0L/100km discrepancy between official and real-world figures and not bad for a vehicle weighing more than 2.2 tonnes driven mostly in metro settings and hauling more than one tonne during our test. So, based on our real-world consumption, you could expect a driving range of around 650km from its 70-litre tank.

Vehicles in this GVM class do not come with official fuel consumption figures. Even so, we clocked up 385km during our tradie-focused test which included our usual mix of suburban, city, highway and unsealed road driving, of which about one quarter was hauling its near maximum payload.

When we stopped to refuel at the end of our test, the dash display was showing average combined cycle (urban/extra-urban) consumption of 13.4L/100km which was lower than our own figure of 15.5 calculated from fuel bowser and tripmeter readings.

That’s still decent economy for a heavy-duty off-roader driven in the daily grind of metro traffic, during which it hauled more than one tonne of payload for a day.

Therefore, based on our own test figures, you could expect a real-world driving range of more than 800km from its big 130-litre diesel tank.

The driving position is comfortable thanks to a well-sorted combination of supportive seating with power-adjustable lumbar support, a leather-rimmed steering wheel that’s adjustable for height and reach and a large left footrest for extra support.

The standard kerbside sliding door includes a large window, which partly reduces the huge blind spot over the driver’s left shoulder created by the cargo bay’s solid walls.

Fortunately, the HiAce also comes standard with blind-spot monitoring to ensure safe lane-changing on multi-lane roads, while its rear cross-traffic alert and rear-view camera are equally valuable when reversing out of driveways into busy traffic.

The new electric power steering has more noticeable changes in turning weight compared to the more linear hydraulic system it replaces. Its variable-ratio assistance feels even lighter at parking speeds for easier manoeuvrability and becomes increasingly firm and direct as road speeds increase.

Ride quality is reasonably supple when unladen or lightly loaded and the 2.8-litre turbo-diesel, with its sizeable 450Nm of torque, has strong low-rpm response and displays good flexibility in city and suburban driving.

Internal noise levels below 80km/h are acceptable, but like all vans can become intolerable at highway speeds due largely to tyre roar emanating from the rear-wheel housings. So, if you do lots of highway travel, we’d recommend fitting Toyota’s genuine accessory solid bulkhead to insulate the cabin from this noise.

The six-speed auto’s shift calibrations feel like they’re getting the best out of this engine, particularly fuel-efficient highway travel which requires less than 2000rpm to maintain 110km/h. The sequential manual-shifting function can be handy in certain situations, though, like hauling/towing heavy loads in hilly terrain.

To test its GVM rating we forklifted 830kg into the cargo bay, which combined with our crew of two equalled a total payload of 1010kg that was only about 30kg less than its 1040kg limit.

The stout rear leaf-springs only compressed about 30mm, which left more than 60mm of static bump-stop clearance that was more than enough to ensure there was no bottoming-out on our test route.

Its ample torque made light work of hauling this payload in city, suburban and highway driving as well as our 13 per cent gradient, 2.0km-long set climb at 60km/h, which it easily cleared in third gear.

Engine braking on the way down, in a manually-selected second gear, wasn’t as robust but within expectations given the one-tonne-plus payload it was trying to restrain.

We also tested what we safely could of the HiAce’s latest safety upgrades in road use, which all worked as intended. The ‘lane trace assist’ function when using adaptive cruise control was outstanding, as it resolutely kept the vehicle centred in its lane even around curved stretches of multi-lane highway, without the driver needing to intervene.

It has a comfortable driving position with huge door mirrors providing commanding views. There’s also plenty of headroom for blokes my size (186cm) plus manual adjustment of the steering wheel and seat (including lumbar support) and a big left footrest for additional support.

The steering feels great like all Rangers, backed by sure-footed handling and strong braking response. The unladen ride quality is surprisingly supple for such a heavy lifter, given the combined effect of its baggy tyre sidewalls and the vehicle's substantial sprung weight helping to iron out the bumps.

Given its hefty kerb mass, acceleration feels slightly subdued compared to a standard V6 Ranger, as you’d expect. However, it still provides a satisfying surge of response in urban use thanks to 600Nm of torque and gearing that keeps the engine operating at or near its peak torque output at around 1800rpm.

It’s a relaxed highway cruiser with low engine and tyre noise. The most noticeable ingress at these speeds is mild wind buffeting around bulky fixtures like the engine snorkel, door mirrors and tray bulkhead, but it’s not overly intrusive with conversation not requiring raised voices.

To test its payload rating we firstly put our test vehicle on a public weighbridge. Unladen and with a full tank of fuel, it tipped the scales at 3130kg which after deducting the 2518kg base kerb weight revealed a sizeable combined accessory weight of 612kg.

So, given accessories are included in kerb weight, the Super Duty’s 'naked' 1982kg payload rating drops by the same amount to 1370kg, which is still a mighty capacity for a vehicle of this size.

We strapped 975kg on the tray, which combined with our crew of two equalled a total payload of 1150kg (still more than 200kg under its limit) which the onboard scales vaguely confirmed. The robust rear leaf springs compressed a mere 30mm in response, leaving ample bump-stop clearance that ensured no bottoming out on our test route.

The Super Duty carried this payload with arrogant ease, maintaining its surefooted handling and scoffing at our 13 per cent gradient, 2.0km set climb. It also displayed strong engine braking on the way down, in a convincing demonstration of its heavy load hauling ability.

ANCAP safety ratings do not apply to vehicles in this GVM class but it has a suite of passive and active features including nine airbags, AEB with pedestrian detection, traffic sign recognition, tyre pressure monitoring, lane keeping and adaptive cruise control.

A new feature under the rear of the tray not previously available on Ranger cab-chassis variants is what Ford calls the ‘rear driver assistance technology bar’ which delivers numerous safety functions including front/rear parking aids, 360-degree camera, blind-spot monitoring with trailer coverage and reverse brake assist with cross-traffic alert.

The HiAce is covered by Toyota's five-year/unlimited km warranty which is in line with competitors like the Ford Transit Custom and Hyundai Staria Load but lags behind the LDV Deliver 7's seven-year term.

Scheduled servicing is a relatively short six months/10,000km interval, whichever occurs first. Capped price for the first 10 scheduled services up to five years/100,000km totals $3650, which is $365 per service or $730 annually.

Toyota currently has 275 dealers across its vast Australian network located in metro, rural and regional areas. Toyota dealerships are also service centres.

The Ranger Super Duty comes with the same five years/unlimited km warranty shared by all Ranger models, with up to seven years of conditional roadside assist available if serviced at Ford dealerships.

Scheduled servicing is every 12 months/15,000km whichever occurs first.

Ford offers a pre-paid service plan that provides capped price servicing for the first five scheduled services up to five years/75,000km, which totals $2100 or a reasonable average of $420 per service.

Ford has a long-established network of around 180 dealers spanning all states and territories including key rural and regional areas.