Mazda BT-50 vs Mercedes-Benz Vito

What's the difference?

The MY25 Mazda BT-50 benefits from its robust Isuzu underpinnings to excel in this dual cab-chassis configuration, particularly with Mazda’s premium heavy-duty aluminium tray as fitted to our test vehicle. Fact is, apart from the big drop in payload required to tow 3500kg (but it’s not alone there) it’s hard to find any major flaws. Overall, it’s an excellent workhorse that would be well suited to a multitude of tradie tasks. 

The Vito 119 Panel Van LWB offers excellent performance and driver comfort, with styling and all-round refinement that could make it an appealing business partner. However, the absence of an ANCAP star rating and a sub-one-tonne payload limit could be deal-breakers for some tradies and fleets alike, along with a list price that exceeds its Toyota HiAce LWB equivalent by almost $30K. Therefore, only a potential buyer can decide if its positives outweigh its negatives.

It must be said that Mazda’s stylists did a commendable job with the third-gen BT-50 when it launched in 2020. Five years later it still looks fresh and we’re yet to find anyone who doesn't like its styling, which is in stark contrast to its polarising predecessor.

Its exterior sculpting embodies Mazda’s design language to maintain a strong family resemblance to the popular CX line of SUVs, yet does not detract from the tough and purposeful appearance expected of a 4x4 ute.

The MY25 facelift includes a newly designed front bumper, radiator grille and unique LED headlights. At the rear, pick-up models incorporate what Mazda describes as a ‘mountain-inspired ridged design’ along the bottom edge of the tailgate, along with new LED tail-lights and a larger Mazda logo.

Apart from the mountain-inspired ridged design, also evident on the glove box lid, the latest XTR interior is largely unchanged, blending different shades of grey with satin chrome highlights on the dashboard and door linings, contrasting fabric seat trim, exposed stitching on seams and adjustable centre console air conditioning vents for rear seat passengers.

Our LWB test vehicle rides on a 3430mm wheelbase, with 5370mm overall length and 1928mm width. Its 1916mm height ensures comfortable access to height-restricted areas like multi-storey car parks and underground loading zones and it has a reasonably tight 11.8-metre turning circle.

The rear-wheel drive chassis includes MacPherson strut front suspension, independent semi-trailing arm/coil-spring rear suspension, four-wheel disc brakes and rack and pinion steering.

It’s arguably the best-looking mid-sized van on the market with its bold frontal styling, purposeful wedge-shaped profile and elegant contours along its flanks.

The neat and functional interior has fabric-trimmed seats with an attractive speckled pattern on their facings. It also comes standard with a chrome interior package including air-vents, air con switch panel, interior door handles/surrounds and more.

The minimalist dash design results in a clean and uncluttered appearance. Even so, it still (thankfully) includes mechanical 'piano key' buttons for numerous functions and knurled barrel-style switches for controlling audio volume, cabin temperature, airflow direction and drive modes, to avoid the potential driver distraction of touchscreen prompts.

Our test vehicle’s 1910kg kerb weight and 3100kg GVM results in a meaty 1190kg payload rating. However, that drops to 891kg after you deduct the combined weight of the premium heavy-duty aluminium tray (243kg), nudge bar (9.0kg) and towing kit (47kg).

It’s also rated to tow up to the class-benchmark 3500kg of braked trailer but with its 6000kg GCM (or how much it can legally carry and tow at the same time), towing that weight would require a substantial 590kg reduction in payload to avoid exceeding the GCM.

Even though few (if any) BT-50 owners would need to tow 3500kg, it’s important to be aware of these numbers if the need arose, to ensure the combined weight of your vehicle and trailer does not exceed the legal limit.

The premium heavy-duty aluminium tray from Mazda’s genuine accessories range is a nice bit of kit with its Mazda-branded tailgate decals and mudguards.

The tray is almost square with internal dimensions of 1800mm length and 1777mm width. And it has numerous internal load-anchorage points, external rope-rails and a sturdy mesh-style rear window protector, plus removable ‘quick-lock’ ladder racks with fold-down load retainers up top.

There’s also a 1500mm-long underbody drawer with adjustable internal dividers and a four-stage incremental locking system. An HDP (High Density Polyethylene) 25-litre water tank complete with tap and handwash bottle-holder resides under the right side of the tray, with a sizeable and lockable HDP toolbox under the left side.

The driver and front passenger have comfortable bucket seats and the rear bench is also accommodating, with ample head and kneeroom even for tall people.

However, shoulder room would be tight for three big tradies, so like most dual cabs short of a full-size US pick-up it’s tolerable for short trips as a five-seater but works best as a four-seater for longer drives.

Cabin storage includes a large-bottle holder and bin in the base of each front door and the dash has upper and lower glove boxes, an overhead glasses holder and a pull-open compartment to the right of the driver’s knee for small items.

The centre console has an open tray at the front, dual small-bottle/cupholders in the centre and a small box at the rear with a contoured lid that doubles as a driver’s elbow rest.

Rear passengers get a large-bottle holder and small bin in each door, plus storage pockets on the front seat backrests and a pair of pop-out cupholders in the fold-down centre armrest.

The 60/40-split rear bench seat’s cushions can also swing up and be stored vertically if more internal load space is needed. This also reveals two underfloor compartments with lids for keeping valuables out of sight.

With its 2068kg kerb weight and 3000kg GVM, our test vehicle has a 933kg payload rating which falls short of the one-tonne-plus capabilities of numerous rivals.

However, it’s also rated to tow up to 2500kg of braked trailer, which is 1000kg more than Toyota’s dominant HiAce. And with its 5500kg GCM rating (or how much it can legally carry and tow at the same time) the Vito can carry its maximum payload while towing its maximum trailer weight.

Access to the cargo bay is through sliding doors on each side with 822mm openings, or the single tailgate (optional rear barn-doors are also available). With load floor dimensions of 3061mm length and 1695mm width, along with 1270mm between the rear wheel-housings, it will carry up to two standard Aussie pallets or up to three Euro pallets, secured with a choice of eight load-anchorage points.

Standard equipment includes the cargo bay’s internal walls and doors being lined from floor to roof height. The optional Cargo Pack's solid metal bulkhead serves as both a noise insulator for the cabin and a sturdy cargo barrier, with large assist handles on each side and a full-width open storage area at its base ideal for storing ropes, straps, load-padding etc.

Access to the driver’s cabin is through doors with a relatively narrow opening angle. The seat padding is firm and well-bolstered, with the Cargo Pack’s two-seater bench offering sufficient knee clearance from the dash for central passengers.

However, central seat foot-room is limited for those with large boots and the bench seat also has no adjustment, so we’d recommend only short trips for a crew of three.

Cabin storage includes a large-bottle holder and bin in the base of each door, with a smaller bin above. The dash offers storage slots below the air-vents, plus small-bottle/cupholders and three handy open storage areas across the dash-pad.

There’s also a single glove box, overhead glasses-holder and a useful-sized compartment hidden beneath the passenger seat which is accessed through a side hatch.

Our test vehicle is the Vito 119 Panel Van LWB, which like all light commercial models (except the eVito) comes standard with a 2.0-litre four-cylinder turbo-diesel engine and nine-speed automatic for a list price of $79,796.

Our example has also been fitted with a couple of factory options including a digital rear-view camera ($1031) and the 'Cargo Pack' ($2287) which adds a two-passenger front bench seat and full-width metal bulkhead with window, plus sturdy wood-flooring and bright LED lighting for the cargo bay.

These options bump the list price to $83,015, plus on-roads, so for such a sizeable spend you’d rightfully expect to get a lot more than just a prestigious badge as standard equipment.

Externally, the Vito delivers on that expectation with stylish 17-inch alloy wheels and 225/55 R17C tyres with a full-size steel spare, colour-coded front and rear bumpers, chrome grille highlights, black roof rails, rear window tint, multibeam LED headlights, LED tail-lights and classy LED puddle-lamps that project a Mercedes-Benz logo.

MY25 equipment upgrades fitted as standard include the latest 'MBUX' multimedia system with a big 10.25-inch LCD colour touchscreen, 'Hey Mercedes' voice command, wireless Apple CarPlay/Android Auto connectivity and more.

The driver’s instrument cluster gets a 5.5-inch central colour display and all models are now fitted as standard with a multifunction steering wheel with touch-sensitive controls, plus keyless start and an electronic parking brake replacing the old spring-loaded pedal version.

Standard safety has also been upgraded with active lane-keeping assistance, traffic sign recognition and tyre pressure monitoring.

Our 119 model also comes with complimentary metallic and non-metallic paint finishes, so the latest Vito is more indulgent than your typical steel-wheeled workhorse without compromising its core load-carrying capabilities.

The BT-50’s drivetrain, shared with its D-Max donor, comprises Isuzu’s proven Euro 5-compliant 3.0-litre, four-cylinder, turbo-diesel that produces 140kW of power at 3600rpm and 450Nm of torque between 1600-2600rpm.

This is paired with an Aisin-sourced six-speed torque converter automatic featuring ‘intelligent’ protocols that prompt downshifting to assist with engine-braking on steep descents (great when towing) and overdrive on the top two ratios optimises fuel economy during highway driving.

It also offers the choice of sequential manual-shifting, which can be handy when hauling and/or towing heavy loads particularly in hilly terrain.

The part-time, dual-range 4x4 transmission features 2.482:1 low-range reduction and a switchable locking rear diff

The 2.0-litre four-cylinder intercooled turbo-diesel meets Euro 6 emissions standards using AdBlue.

It produces 140kW of power at 4200rpm and 440Nm of torque between 1350-2400rpm. This is paired with a smooth and intuitive nine-speed torque converter automatic, which offers three drive modes comprising 'Comfort' (the standard default setting), 'Sport' and 'Manual'. The latter’s sequential manual-shifting is via steering wheel-mounted paddles.

Mazda claims an official combined cycle (urban/extra-urban) average of 8.0L/100km and the dash display was showing 10.2 at the completion of our 369km test, which comprised a mix of city, suburban and highway driving of which about one third was hauling a near-maximum payload.

Our own figure, calculated from fuel bowser and tripmeter readings, was slightly higher again at 10.6L/100km but still within the usual 2.0-3.0L/100km discrepancy between official and real-world figures and not bad for a two-tonne-plus 4x4 ute.

So, based on our figure, you could expect a realistic driving range of around 700km from its 76-litre tank.

Mercedes-Benz claims official combined average consumption of only 6.7L/100km but the dash readout was showing 8.3 at the completion of our 342km test, of which about one third was hauling a heavy payload.

This was lineball with our own figure, calculated from fuel bowser and tripmeter readings, of 8.5L/100km. Any mid-sized van that can produce genuine sub-10L economy in 'real world' urban use gets a big tick from us and, based on our figures, should produce an excellent driving range of around 800km from its 70-litre diesel tank.

The cabin is spacious and, with side-steps plus large handles on the front windscreen pillars, it’s easy to climb aboard and find a comfortable driving position.

All-around vision is good and active driver aids like blind-spot monitoring, rear cross-traffic alert and reversing camera instil confidence, particularly when hauling taller loads that block rear vision through the central mirror.

The engine is responsive in city and suburban use, thanks largely to its broad spread of torque across a 1000rpm-wide band from 1600-2600rpm that showcases its useful flexibility. The six-speed automatic has well-spaced ratios and shift calibrations that feel like they get the best out of this engine, either unladen or when hauling heavy loads.

It feels well-planted on the road and displays sure-footed handling if driven at appropriate speeds for a high-riding 4x4 ute, combined with excellent steering feel and responsive braking.

The unladen ride is firm, as you’d expect given the heavy-duty rear suspension unique to cab-chassis models, but the combined sprung weight of the tray and tow bar ensure it’s not too harsh.

To test its payload rating we strapped 830kg onto the load tray, which with driver and half a tank of diesel was a snip under its GVM limit. Even so, the rear leaf-springs only compressing 40mm under this loading, which left more than 40mm of bump-stop clearance that ensured no bottoming-out on our test route.

It hauled this big load with competence and a smoother ride quality, given the large increase in sprung weight allowed the heavy-duty rear suspension to do what it’s primarily designed to do.

There was also minimal effect on steering and braking response and the engine’s ample torque was not phased by this payload, particularly on our 13 per cent gradient, 2.0km-long set climb at 60km/h.

Engine-braking on the way down was also robust, highlighting the advantage of larger displacement engines (3.0-litres-plus) on overrun when restraining heavy loads on steep descents.

It also has low engine, tyre and wind noise at highway speeds, where the engine requires less than 2000rpm to maintain 110km/h thanks to its overdriven top gear with full torque converter lock-up.

This ensures the BT-50 is a comfortable and economical highway cruiser, with average fuel consumption that quickly drops into single figures on long hauls.

The Vito offers exceptional comfort for the driver, with the prestige look and feel of its leather-wrapped and height/reach adjustable steering wheel combined with a driver’s seat offering a fold-down inboard armrest, height/reach-adjustable lumbar support plus adjustable base-cushion rake and length.

A left footrest would be icing on this comfort cake, but in its absence there’s plenty of clear floor space in which to rest your left foot.

Eyelines to all mirrors are good and although the centre-seat headrest for the Cargo Pack bench partly blocks the central mirror’s rear view, most of the tailgate’s window remains clear.

Given the huge blind-spot over the driver’s left shoulder created by the cargo bay’s solid walls, the Vito’s blind-spot monitoring, rear cross-traffic alert, 360-degree camera etc are effective in creating a safety zone in such a vulnerable area.

The steering feel is superb, as we’ve come to expect from Mercedes-Benz commercial vehicles. Cabin noise remains commendably low even at highway speeds, during which the engine needs only 1700rpm to maintain 110km/h. However, tyre noise can become intrusive on coarse bitumen surfaces.

Engine response in city and suburban use is excellent, as the nine-speed auto efficiently keeps the turbo-diesel operating within its 1350-2400rpm peak torque zone. And 440Nm of torque is competitive for a van this size, ensuring strong acceleration with or without a load.

The driver-selectable Sport and Manual drive modes provide greater driver engagement and direct control respectively, but for most driving the default Comfort setting provides a commendable balance of comfort and engine response which allows the Vito to shine in a working role.

We proved this after loading 770kg into the cargo bay, which with driver equalled a total payload of 870kg which was only about 60kg under its legal limit. The coil-spring rear suspension compressed 50mm under this weight, which still left more than enough suspension travel to ensure there was no bottoming-out during our test drive.

This included our usual 13 per cent gradient, 2.0km set climb at 60km/h, in which it downshifted to fourth gear and 2000rpm (bang in the middle of its peak torque band) to easily reach the summit.

Engine-braking on the way down, in a manually-selected second gear, was impressive for an engine with relatively small displacement restraining almost 900kg in payload, requiring only one firm application of the brake pedal. Overall, it proved to be a competent load-hauler.

Although Vito vans built from January 2023 are still without an ANCAP star rating, models built from May 2024 scored 90 per cent for collision avoidance in ANCAP’s Commercial Van Safety Comparison, earning the highest Platinum grading for scores of 80 per cent and above.

The latest Vito’s active safety additions join a suite of existing features including front/thorax/window airbags for driver and passenger, AEB, lane-keeping, blind-spot and rear cross-traffic alert, daytime running lights, front/rear parking sensors and lots more.

Our test vehicle comes with a five-year/unlimited km warranty.

Scheduled servicing is every 12 months/15,000km whichever occurs first.

Mazda’s ‘estimated service cost’ for the first five years/75,000km totals $2547 which is an average of $509 annually.

The Vito comes with a five years/250,000km warranty which includes 24-hour roadside assistance.

Scheduled servicing is 12 months/25,000km whichever occurs first. Capped-price servicing for first five scheduled services totals $5555, or a pricey average of $1111 annually.