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Holden Crewman 2004 Problems

Are you having problems with your 2004 Holden Crewman? Let our team of motoring experts keep you up to date with all of the latest 2004 Holden Crewman issues & faults. We have gathered all of the most frequently asked questions and problems relating to the 2004 Holden Crewman in one spot to help you decide if it's a smart buy.

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Towing capacity differences between automatic and manual Holden Crewman

No, the manual and automatic versions of the Crewman are rated to tow up to 1600kg and 2500kg respectively with a braked trailer. This is to protect the clutch of the manual versions which could easily be damaged trying to tow the automatic's 2500kg.

It's generally accepted that the more progressive take-up from rest of an automatic transmission makes it the better solution for a tow-car in the first place. And that extends beyond any single make or model.

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Holden crewman clunking noise

Have the diff mounts checked; they're likely to be the cause.

Crewman Cross8 clutch

I would approach Holden with a claim for part compensation, the only to do it is through your dealer in the first instance, and then direct to Holden of the dealer rejects you. If you do choose to make a claim against Holden have all your documentation available to give to them, and that includes the car’s service history. You also need to be able to support your claim that you haven’t abused the transmission. If they did agree to your claim, and I doubt they would, they would most likely supply the parts to rebuild it, and leave you to pick up the tab for the labour.

Ask Smithy Xtra Holden Crewman with clunking diff

Sorry to tell you but the diff problem is a common one in the Crewman, has been since it was new. Other than changing the diff, there’s not much you can do about it, except try changing the oil.

Hose blockage

FOR $75 I would cop it on the chin. Really, I don't believe it's worth chasing Holden.

A whining crewman

YOURS is a well known problem with the rear axle in the Crewman and One Tonner. My understanding is there is no guaranteed fix. Usually the rear axle is switched for another one, sometimes with success, sometimes without. If you don't have the noise with the latest rear axle, it's unlikely to develop again.

Gas for my crewman

WE PASSED this on to Peter Linahan of Autogas Australia for comment. He says: ``I am not aware of anyone who has successfully certified a kit for the new 3.6-litre V6 engine. In fact, GM Holden is yet to release an option for LPG on this engine, either through its dealer network or through Holden by Design. I am told that the kit for the LPG VY Commodore is close, but that is unlikely to suit the Crewman. ``I have also heard comments that the engine is delicate from a gas point of view and anyone contemplating a conversion would be advised to make sure any kit has been properly tested and checked. ``Being a 2004 vehicle it will require a kit that has been emission certified. ``As fuel prices move ever upward it may change Holden's marketing stance and it may choose to pursue an LPG option for that model. ``Alternatively, you could contact Impco and see if it would be interested in using your vehicle as a guinea pig if it felt there was a market for such a kit. ``I suggest contacting Paul Nolen on 9584 5644.''

Disclaimer: You acknowledge and agree that all answers are provided as a general guide only and should not be relied upon as bespoke advice. Carsguide is not liable for the accuracy of any information provided in the answers.
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Complete guide to Holden Crewman 2004
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