What's the difference?
It’s still early days for battery-electric workhorses in Australia but Chinese brand Foton is making a concerted push into the zero-tailpipe-emissions commercial-vehicle market with its T5 EV.
The Beijing-based manufacturer, which has topped commercial-vehicle sales in China for almost two decades, is offering the ‘new energy’ electric T5 cab-chassis with a choice of GVM ratings: 4500kg for car licence operation or 6000kg for Light Rigid truck licence holders.
With a claimed fully-loaded driving range of 180km and unique-for-EV 3500kg braked tow rating, Foton says the T5 EV can also provide fleets with upfront and operational cost reductions of around 20 per cent compared to diesel. And it can be fitted with a wide variety of service bodies, including its own ready-to-work Tipper variant.
Foton is aiming to expand local sales by focusing on customers involved in last-mile logistics, local councils, construction and infrastructure support, for which this vehicle is best suited. We recently trialled a T5 EV to see how it stacks up as an alternative to diesel.
Fact: almost one in every two mid-sized (2.5-3.5-tonne GVM) commercial vans sold in Australia is a Toyota HiAce. And if you take note of the diverse range of businesses that rely on this ubiquitous workhorse, as we did recently, you can appreciate its widespread appeal.
Apart from countless couriers and tradies, the HiAce is favoured by a vast range of businesses from locksmiths and pool maintenance specialists to window cleaners and mobile coffee baristas.
To ensure the HiAce maintains its broad business appeal, Toyota has recently released an upgraded range with enhanced active and passive safety features, improved instrumentation, electric power steering and other refinements. We recently spent a week at work with the latest offering to determine if its market dominance is justified.
The T5 EV would be best suited to short-haul city and suburban tasks, with daily back-to-base operations ensuring the convenient and dependable charging infrastructure required (compared to the lottery of public charging). Given Foton’s claim of upfront and operational cost reductions, the T5 EV could be what some commercial fleet managers are looking for.
The HiAce maintains its staggering 50 per cent share of the mid-size commercial van market for numerous compelling reasons including its versatility, as evidenced by the diverse range of Aussie businesses that rely on it. Toyota’s latest suite of safety and other upgrades makes it even better.
The T5 EV has a 3360mm wheelbase and steel ladder-frame chassis, with a leaf-spring solid front axle, leaf-spring rear axle and rear-wheel drive. Braking is by front discs and rear drums.
Its 81.14kWh of energy capacity is provided by two 60Ah lithium-ion batteries, one on each side, mounted in long parallel cradles. Drivetrain maintenance items, including motor and battery cooling systems, are accessed by unlocking and tilting the hinged cab forward.
The cab offers sufficient head, shoulder and legroom for up to three occupants, including tall people in the often-compromised centre seat. However, the centre seat is only equipped with a lap-belt.
Apart from the recent safety upgrades, our LWB test vehicle resolutely adheres to a design that’s been perfected through decades of hard yakka.
Its simple and robust unitary chassis features MacPherson strut front suspension, a leaf-spring live rear axle, rack and pinion steering and (on all automatic variants) four-wheel disc brakes.
The HiAce’s traditional rear-wheel drive layout has an inherent traction advantage over front-wheel drive rivals, particularly when towing and hauling heavy loads on low-grip surfaces.
It also ensures the front wheels can be turned sharply enough for its 3210mm wheelbase to deliver an impressively tight 11.0-metre turning circle. And its 1990mm height also allows access to underground loading docks and multi-storey car parks.
There’s no load-floor liner or cabin bulkhead included as standard equipment, but both are available as Toyota genuine accessories. The use of unpainted plastic bumpers is designed to best withstand the wear and tear often evident in these areas on hard-working vans.
The cabin is spacious and airy, with a neat and functional dash design featuring large and clear instrumentation and (thankfully) physical dials and buttons rather than distracting touchscreens for the main controls that are easy to reach and operate. It’s a commercial van that’s easy to live with.
With a maximum claimed kerb weight of 2500kg, the T5 EV has a 2000kg payload rating for car licence operation and up to 3500kg for drivers with a Light Rigid truck licence (these payloads include the weight of service bodies).
Its 8000kg GCM (how much it can legally carry and tow at the same time) means car licence drivers can tow up to 3500kg of braked trailer while carrying its maximum payload. For Light Rigid drivers, the maximum trailer weight drops to 2000kg, given the larger payload allowance.
The Pantech body fitted to our test vehicle has twin rear doors, with 270-degree opening and sturdy hooks on the body sides to hold them in place.
Cabin storage includes narrow bins but no bottle-holders in the doors, an overhead storage shelf on the driver’s side, a small compartment with spring-loaded lid in the dash and a single glovebox.
The centre console only offers a single bottle-holder. However, the centre seat backrest folds forward and flat to reveal a small desk on the back of it, complete with a hidden storage compartment and two cup/bottle-holders.
With its hefty 2260kg kerb weight and 3300kg GVM, our test vehicle has a 1040kg payload rating. So, it’s a genuine one-tonner and up to 120kg of that can be carried on Toyota’s triple roof-rack set.
The HiAce is also rated to tow up to 1500kg of braked trailer and with its 4800kg GCM rating (or how much weight it can legally carry and tow at the same time) it can carry its maximum payload while towing its maximum trailer weight. So, that’s more than 2.5 tonnes of combined cargo-carrying capacity, which would comfortably meet or exceed most job requirements.
Its cavernous cargo bay, which offers 6.2 cubic metres of load volume, is accessed from either side through sliding doors with 1010mm-wide openings, or through rear barn-doors with 180-degrees opening to allow easy forklift access.
The cargo bay is 2530mm long, 1760mm wide and 1340mm high, with 1268mm between the rear wheel housings allowing up to two standard Aussie pallets or three Euro pallets to be carried, secured by a choice of six load-anchorage points.
An unusual feature is the roof’s full-length internal lining, which we suspect contributes to at least some suppression of tyre noise emanating from the rear-wheel housings. The walls and doors are neatly lined to mid-height and there’s ample internal lighting.
Generous cabin storage includes a bottle-holder and bin in each front door, small bottle/cupholders in the centre and either side of the dash, plus a single glove box. The console between the seats offers another two bottle-holders plus generous internal storage, which is topped by a large hinged lid that can also serve as a storage tray or work desk.
The T5 EV cab-chassis comes equipped with a single electric motor and 81.14kWh battery capacity for MSRP of $139,450 plus GST.
Standard equipment includes 16-inch alloy wheels (dual rears) with 205/75R16 LT tyres and a full-size spare, seating for three, remote central-locking and height/reach adjustable steering wheel.
There’s also a reversing radar and camera, cabin roof air-deflector, lower rear and side guards, 24-volt dash socket and basic multimedia including radio, Bluetooth and MP3/MP5 connectivity.
The base model LWB HiAce two-seater van comes standard with Toyota’s signature 2.8-litre four-cylinder turbo-diesel (shared by all HiAce models) and manual gearbox for a list price of $51,880, but our test vehicle is equipped with a six-speed automatic and rear barn-doors which raises the price to $54,630.
Other standard equipment includes Vanilla White paint, 16-inch steel wheels with replaceable plastic covers, 215/70R16 tyres and a full-size spare, halogen headlights and DRLs, leather-accented steering wheel with multiple remote functions, power-adjustable lumbar support on the driver’s seat, a USB port and 12-volt cabin sockets, an 8.0-inch touchscreen to control the two-speaker multimedia system with Apple CarPlay/Android Auto connectivity and more.
Recent upgrades to optimise driver comfort include a new 7.0-inch digital driver’s instrument cluster (previously analogue) with nine selectable displays, plus a new refrigerant to improve air conditioning performance (even though the previous system was always ice cold), an electronic parking brake on automatic models to replace the old-school mechanical lever and electric power steering to replace Toyota’s traditional hydraulic power assistance for reduced steering effort and more advanced lane-keeping smarts.
The latest safety upgrades include ‘lane trace assist’ which is designed to help the HiAce remain in the centre of its lane when the adaptive cruise is activated (see Driving).
There’s also a new ‘emergency driver support system’ which works with lane trace assist to detect if the driver has become unresponsive when adaptive cruise is activated. If the driver doesn't respond to audio and visual alerts, the system is designed to activate the hazard lights and bring the vehicle to a safe and steady stop.
Other upgrades include ‘safe exit assist’ which links with the van’s blind-spot monitor to improve safety when exiting the vehicle on the roadside, by issuing alerts when passing vehicles or cyclists are detected.
Cruise control functionality has also been expanded, with automatic grades like ours getting ‘full-speed function’ which can automatically stop the vehicle and then resume moving without the driver needing to intervene. This is especially useful in heavy stop-start city traffic.
Passive safety has also been improved with an additional centre airbag which protects driver and passenger from colliding in an accident.
The T5 EV’s single electric motor has a peak power output of 115kW and maximum torque of 300Nm. It also offers two drive modes: ‘Eco’ which minimises energy use with a top speed of 73km/h and ‘Power’ which uses more battery charge but increases top speed to 94km/h (both speeds achieved during our test).
Toyota’s well-proven (1GD-FTV) 2.8-litre, four-cylinder, turbo-diesel produces 130kW of power at 3400rpm and, in auto models like ours, 450Nm of torque between 1600-2400rpm. Its Euro 5 emissions compliance doesn’t require AdBlue, which minimises maintenance and running costs.
The refined six-speed torque converter automatic offers the choice of sequential manual-shifting. Fuel efficiency is optimised with full torque converter lock-up on fourth, fifth and sixth gears, along with overdrive on fifth and sixth to minimise engine rpm when highway driving. The traction advantage of rear-wheel drive is enhanced by an electronically controlled automatic limited-slip diff.
Foton does not publish an official kWh/100km consumption figure, but claims a fully loaded driving range of 180km from its 81.14kWh battery capacity.
According to the dash readouts at the end of our test, which we did on a single charge, we drove 142km with 38km of estimated range remaining. Our displayed average consumption was 51.3kWh/100km, so based on that figure you could expect a driving range of around 160km, which is less than the dash estimate.
Our testing was conducted without a load (see Driving) but it did include considerable freeway travel required to collect and return the vehicle, so regenerative braking was minimal. And we had to use Power mode to maintain freeway speeds.
Foton claims that DC fast-charging allows for a full recharge in 1.5 hours, while the 11kW onboard AC charger takes 7.2 hours which is suitable to overnight turnarounds.
Toyota claims combined cycle (urban/extra-urban) average consumption of 7.8L/100km. Our 328km of testing was conducted with the engine’s auto start/stop function switched off and comprised the usual mix of city, suburban and highway driving, of which about one third was hauling a near-maximum payload.
Our own figure, calculated from fuel bowser and tripmeter readings, was 10.7L/100km. That’s still within the usual 2.0-3.0L/100km discrepancy between official and real-world figures and not bad for a vehicle weighing more than 2.2 tonnes driven mostly in metro settings and hauling more than one tonne during our test. So, based on our real-world consumption, you could expect a driving range of around 650km from its 70-litre tank.
There are large handles on the windscreen pillars to assist climbing aboard and the driving position offers adequate comfort, with its steering wheel adjustments and left footrest. However, some rake adjustment in the flat base cushion would be welcome, as it can feel like you're sliding forward at times.
The drive selector dial on the console has three settings (Reverse, Neutral, Drive) marked by the letters R-D-N, so it’s simple to use. Because of its near-silent operation at low speeds, the T5 EV is equipped with an audible pedestrian warning system. This activates at speeds below 30km/h and makes a unique sound that defies description.
We drove in Eco mode when not on the freeway and found that its quiet and smooth surge of acceleration was more than adequate for a vehicle weighing more than 2.5 tonnes. We did briefly try the Power mode but did not detect a significant boost in performance.
It has good steering feel (with electric power assistance) and its noticeable lightness at low speeds is appreciated when manoeuvring in tight spots. The brake pedal provides vigorous response and a strong regenerative effect (as displayed on the energy gauge) that optimises battery range.
The instrument display shows drive mode, estimated driving range, battery charge and temperature, energy use, average energy consumption and other useful data relating to drivetrain operation. Useful enhancements would be speed-sign recognition and a clearer image for the reversing camera.
Although almost silent under 60km/h, increased noise at freeway speeds includes some faint drivetrain hum and wind-buffeting around the large door mirrors, which compensate by offering excellent rear vision.
We didn’t get to do our usual GVM test, due to a software glitch in the public charging facilities we arranged to use on the day. Back-to-base operations with in-house charging would avoid these issues.
The driving position is comfortable thanks to a well-sorted combination of supportive seating with power-adjustable lumbar support, a leather-rimmed steering wheel that’s adjustable for height and reach and a large left footrest for extra support.
The standard kerbside sliding door includes a large window, which partly reduces the huge blind spot over the driver’s left shoulder created by the cargo bay’s solid walls.
Fortunately, the HiAce also comes standard with blind-spot monitoring to ensure safe lane-changing on multi-lane roads, while its rear cross-traffic alert and rear-view camera are equally valuable when reversing out of driveways into busy traffic.
The new electric power steering has more noticeable changes in turning weight compared to the more linear hydraulic system it replaces. Its variable-ratio assistance feels even lighter at parking speeds for easier manoeuvrability and becomes increasingly firm and direct as road speeds increase.
Ride quality is reasonably supple when unladen or lightly loaded and the 2.8-litre turbo-diesel, with its sizeable 450Nm of torque, has strong low-rpm response and displays good flexibility in city and suburban driving.
Internal noise levels below 80km/h are acceptable, but like all vans can become intolerable at highway speeds due largely to tyre roar emanating from the rear-wheel housings. So, if you do lots of highway travel, we’d recommend fitting Toyota’s genuine accessory solid bulkhead to insulate the cabin from this noise.
The six-speed auto’s shift calibrations feel like they’re getting the best out of this engine, particularly fuel-efficient highway travel which requires less than 2000rpm to maintain 110km/h. The sequential manual-shifting function can be handy in certain situations, though, like hauling/towing heavy loads in hilly terrain.
To test its GVM rating we forklifted 830kg into the cargo bay, which combined with our crew of two equalled a total payload of 1010kg that was only about 30kg less than its 1040kg limit.
The stout rear leaf-springs only compressed about 30mm, which left more than 60mm of static bump-stop clearance that was more than enough to ensure there was no bottoming-out on our test route.
Its ample torque made light work of hauling this payload in city, suburban and highway driving as well as our 13 per cent gradient, 2.0km-long set climb at 60km/h, which it easily cleared in third gear.
Engine braking on the way down, in a manually-selected second gear, wasn’t as robust but within expectations given the one-tonne-plus payload it was trying to restrain.
We also tested what we safely could of the HiAce’s latest safety upgrades in road use, which all worked as intended. The ‘lane trace assist’ function when using adaptive cruise control was outstanding, as it resolutely kept the vehicle centred in its lane even around curved stretches of multi-lane highway, without the driver needing to intervene.
Includes driver and passenger airbags plus AEB, lane departure warning, hill-start assist, traction control and other active safety features. There’s also the low-speed pedestrian warning system, reversing camera/radar/buzzer, fire extinguisher, unlocked cab warning and more. The lap-belt for the centre passenger seat, though, needs upgrading to a full lap-sash type.
The HiAce comes with a fresh maximum five-star ANCAP rating awarded in 2025 and a top-tier Platinum rating in ANCAP’s commercial van collision avoidance assessment. Both rankings are courtesy of the latest safety upgrades, which enhance the HiAce’s existing suite of features that includes AEB with pedestrian and daytime cyclist detection, speed sign recognition, blind-spot monitoring, rear cross-traffic alert, front and rear parking sensors, reversing camera and lots more.
The airbag count runs to eight - dual front, side chest, side head, centre and driver's knee.
Five years/200,000km warranty plus an eight years/300,000km traction battery warranty. Also 24/7 roadside assist. Scheduled servicing every 12 months/20,000km whichever occurs first. Total scheduled servicing cost for five years/200,000km is $7850 or a pricey average of $1570 per year. No capped-price servicing is offered.
The HiAce is covered by Toyota's five-year/unlimited km warranty which is in line with competitors like the Ford Transit Custom and Hyundai Staria Load but lags behind the LDV Deliver 7's seven-year term.
Scheduled servicing is a relatively short six months/10,000km interval, whichever occurs first. Capped price for the first 10 scheduled services up to five years/100,000km totals $3650, which is $365 per service or $730 annually.
Toyota currently has 275 dealers across its vast Australian network located in metro, rural and regional areas. Toyota dealerships are also service centres.