Ford Focus 2004 Problems

Are you having problems with your 2004 Ford Focus? Let our team of motoring experts keep you up to date with all of the latest 2004 Ford Focus issues & faults. We have gathered all of the most frequently asked questions and problems relating to the 2004 Ford Focus in one spot to help you decide if it's a smart buy.

Used Ford Focus reviews: 2002-2015
By Ewan Kennedy · 20 May 2016
Ewan Kennedy reviews the Ford Focus as a used buy.
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Used Ford Focus review: 2002-2011
By Ewan Kennedy · 21 Mar 2012
Ford Focus finally reached Australia in September 2002, several years after its European launch. The local importer blamed the delay on the huge success of Focus overseas, but the slow start meant Australian buyers were slow to focus on Focus, so sales have never reached the very high levels they deserve. The Focus is truly European in the way it rides and handles and keen drivers forced into a family car due to circumstances just love them. Many buyers considering downsizing from a Ford Falcon have chosen Focus ahead of an Asian car for this very reason.Ride comfort is pretty good for a small-medium car with sporting handling. Focus can be a little harsh on really rough roads but is generally very good on motorways and fine around town.As a price trimming method less sound deadening is fitted to the lower cost models and these versions can suffer from a fair bit of tyre/road noise on Australian coarse-chip roads.Ford Focus is sold with three or five-door hatchback bodies and as a four-door sedan. From September 2007 until mid 2010 the Focus also arrived in a sporting coupe-cabriolet two-door body with a folding hardtop.It comes in several luxury levels: Focus CL, LX and Ghia – later renamed Focus Ambiente, Trend and Titanium, so there's plenty to chose from. On the sporty front there’s the Focus Zetec, SR, Sport and ST170.Note we used the term ‘sporty’ rather than ‘sports’ in describing the previous models, because there’s couple of other models that genuinely deserve the ‘sports’. They are the Focus 166 kW XR5, sold from 2006 till 2011 – and the full-house Focus RS imported from 2010.The Focus RS is powered by a turbocharged Duratec RS 2.5-litre five-cylinder engine putting out 300 horsepower (224kW), and torque of 440Nm starting at only 2300rpm and providing a huge amount of grunt to make keen drivers smile every time they get a chance to open the throttles to the max.Engines in the standard Focus range are petrol or, from July 2007, turbo-diesel. Petrol units until the all-new Focus of 2011 come with capacities of 1.8 or 2.0 litres. The smaller unit is aimed at the fuel economy end of the scale and some may find it on the gutless side. If considering this powerplant may we suggest loading it with a few passengers and trying it on hilly roads. Some drivers will be satisfied, others may prefer to find a few dollars more and go for the larger engine.Turbo-diesel engines have 2.0-litre capacity and like all of their type come with plenty of grunt and low fuel use. They have  proven reasonably popular, but not to the extent of the diesels offered by many other Euro marques.Most Focus models prior to 2011 come with a five-speed manual gearbox. Some find the five-speed’s gearchange is slightly soft, others don’t mind it. Six-speed manual gearboxes are fitted to the Focus ST 170, the RS and diesel engines. From November 2011 the new Focus received a six-speed manual.Automatic transmissions have four forward ratios and aren’t offered in all models. This situation may seem strange to Australian drivers, but in Europe many prefer to drive manuals. The new model from May 2005 had manual overrides on the automatic, and in any case the auto seems to mate better with the engine from this time onwards.Ford has been building cars in Australia since 1925, so has built up a huge network of dealers. The company is represented strongly in country areas. Dealers in remoter areas may not have spare parts for the smaller models, such as the Focus, in stock, but can generally get them in within a couple of working days.With the exception of the red-hot Ford Focus RS insurance charges are usually moderate. While premiums aren’t to the low level of the locally built Falcon, they are often cheaper than other imported European cars in the same class.WHAT TO LOOK FORBuild quality of the Ford Focus is generally good (most older models come from Europe, from 2005 the majority were built in South Africa), though not up to Japanese quality standards. It’s wise to have a full professional inspection before agreeing to buy the car.Make sure the electrical systems are okay by turning everything off and on. Having the owner’s manual on hand is useful for this. Shuddering under braking could signal that new brake discs are required.The Focus ST170 and XR5 are often bought by the boy racers, then lowered and modified in many areas. A stock standard version is best. Check the alloy wheels on both models for signs of kerb damage.Look over the luggage area for signs of wear and tear. Scratches on the rear bumper will often indicate that lazy owners used the bumper as support when loading and unloading.A safety recall of pre 2010 turbo-diesel cars was instigated to check the fitment of the exhaust heat shield. Check with a Ford dealer or contact Ford Australia on 1800 503 672.CAR BUYING TIPTaking along a couple of other people to look at used cars can result in gleaning a lot more information in a short time about the cars’ condition.
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Used Ford Focus review: 2002-2005
By Graham Smith · 12 Jun 2018
There was a time in the 1980s when Ford’s Mazda-based Laser ruled the small car market, but by the end of the ’90s it had become uncompetitive.
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Used Ford Focus review: 2003-2013
By Ewan Kennedy · 29 Nov 2013
Despite being a huge success in Europe the Ford Focus hasn't enjoyed the sales success it deserved in Australia. Ford Focus finally first reached Australia in September 2002, several years after its European launch and continues to this day. It comes as no surprise that Ford Focus is truly European in the way it
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Ford Focus: Fitting snow chains
Answered by Graham Smith · 09 Sep 2004

WE CONTACTED Ford to check the assertion you can't fit snow chains to a new Focus and the company confirms that they don't recommend it because there isn't enough clearance between the tyre and suspension components. Anyone wanting to visit the snow often should check that the car they intend buying can take snow chains before they pay for it. Reader Daniel Stevens says to buy a set of German-made RUD Centrax chains. These are not secured to the inside sidewall of the tyres so clearance is not a concern. Ph: (07) 3274 3666.

Should I sell my 2004 Ford Focus to the wreckers?
Answered by David Morley · 28 Aug 2021

The problem you have with this particular make and model is that it’s really not worth very much even in good working condition. Cars like yours with engines in good condition change hands for about $3000 (sometimes less) so replacing the engine would almost certainly cost more than the car is worth. That said, if you can find a cheap second-hand engine (that’s been tested so you know it works) and you can find a workshop who can do the changeover for the right price, you might squeeze a few more years out of the car without blowing your budget sky-high. And at least then you know what you’re working with; buying another cheap second-hand car could land you in the same spot in a few months or even weeks’ time.

That, of course, only applies if the problem with your engine is of the terminal mechanical kind. Has the engine been assessed by a mechanic? It could simply be that a new set of spark plugs will bring the car back to its old, four-cylinder self. Selling the car to a wrecking yard will only get you the vehicle’s scrap value – maybe $200 or $300 dollars. And a private buyer is unlikely to offer you any more than that on the basis of a cheap car with a blown-up engine. Meantime, the price of newer second-hand cars has gone up lately with limited supply the main problem, so maybe a quote on fixing what you have is the first step.

Ford Focus 2004: Can the engine from a 2000 Focus fit in it?
Answered by David Morley · 04 May 2020

Your question is a bit confusing Geniel, because the Ford Focus wasn’t released in Australia until September 2002. Which is to say, there wouldn’t be any 2000 model-year Focus engines lying around waiting to be fitted to another Focus. However, the original Focus was launched in Europe in 1998 and that car was broadly the same structurally as the version sold right up to 2005 in Australia.

The catch, of course, is that the Focus was sold with both a 1.8 and a 2.0-litre engine here, so you’d need to make sure that you were trying to fit exactly the same engine in exactly the same specification to ensure that everything from the fuel lines to the wiring loom and the cooling system to the gearbox matched up and fitted properly.

If, by some chance, you’ve found an imported Focus engine, be very wary of fitting that as it may not have the appropriate pollution equipment fitted to be legally registered in Australia. And don’t forget, whenever you swap an engine you need to inform the registration authorities and your insurance company of the new engine number.

Ford Focus 2004: Temperature sensor causing problems
Answered by Graham Smith · 15 Mar 2012

I had a similar situation on another car, not a Focus. There was a problem with the temperature sensor that switched the cooling fan on and off. I would watch the temperature gauge rise to the point it was almost at boiling point when I was stuck in slow moving or stationary traffic, but it would drop again when I was able to get moving and pick up even a little speed. The problem was that the fan wasn't kicking in to keep the engine cool when it was needed, but the airflow was enough once the car was moving to do the job. The answer in my case was to run with the air-conditioning on all the time, because that way the fan was always running. I have never had the problem again. Mind you there is still a problem with the sensor, all I have done is circumvent the issue. I would suggest you try driving with the air-con switched on and see if the problem persists. If it doesn't you can be sure it's a problem with the temperature sensor that controls the cooling fan, if it does persist it could be the fan itself.

Ask Smithy Xtra Ford Focus Acceleration
Answered by Graham Smith · 10 Aug 2010

First find another one and compare the performance so you know if yours really is gutless or it’s on a par with others. If it is proven to lack performance, as you suspect, have a mechanic check it and make sure things like the fuel pressure is correct, the plugs, coils, leads etc. are in good condition, and the fuel filter and air cleaner aren’t clogged.

Although both the Ford Focus from 2004 and 2009 were both offered with a two-litre petrol engine, those engines were actually different in terms of their mechanical specification. With that in mid, it’s very unlikely that the clutch from the earlier car would be compatible with the later version. A quick search also revealed that the replacement clutch kits for each version of the Focus you’re dealing with carry a different part number which is a pretty good indication that there are differences between the two.

Disclaimer: You acknowledge and agree that all answers are provided as a general guide only and should not be relied upon as bespoke advice. Carsguide is not liable for the accuracy of any information provided in the answers.
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