Ford Falcon Problems

Are you having problems with your Ford Falcon? Let our team of motoring experts keep you up to date with all of the latest Ford Falcon issues & faults. We have gathered all of the most frequently asked questions and problems relating to the Ford Falcon in one spot to help you decide if it's a smart buy.

Used Ford Falcon review: 2005-2007
By Graham Smith · 06 Oct 2011
Which is the better car, Falcon or Holden, has long been a point of contention at the pub. FordThe XR6 has been a winner for Ford almost from the moment it was first introduced in 1992 with the EB Falcon. Today, it's the XR6 that spells Ford performance, as much as any model in its range, it's the affordable performance car for the masses.The BF XR6 continued the theme when it was introduced in 2005. It was the sporty variant of the Falcon family taxi; the special model dads could aspire to without upsetting the balance at home. Power came from a smooth and refined 4.0-litre double overhead camshaft six-cylinder engine with four valves per cylinder and variable cam timing that punched out 190 kW and 383 Nm. With that sort of output the XR6 had plenty of punch.The standard transmission option was a four-speed sports-shift auto, but it was the new six-speed auto that was the talking point of the new car. For anyone still wanting to change gears themselves there was an optional six-speed manual gearbox as well. Ford's engineers had done a good job in sorting the chassis, and the XR6 had a nicely balanced feel on the road without adversely affecting the ride.Inside, the cabin was comfortable and roomy, and well laid-out with all controls sensibly placed for easy use.Build quality was a concern with the BA model that preceded the BF, and while the BF was built to a higher standard than the earlier model quality was still an issue. The BFII, however, was a much better built car and is by far the better used car choice.The BF had the oil cooler for the automatic transmission in the radiator and it was prone to fracturing, and when that happened coolant would enter the transmission and result in transmission failure. The cooler was moved on the BFII and was no longer in the radiator and the problem was fixed. Both models suffered from failure of the diff mounts, so listen for clunks from the rear end that could indicate the diff mounts need replacing.The diffs themselves could also be a problem, particularly when cars were driven hard, but diff specialists have developed aftermarket fixes that make the diff a more durable unit. There's not much that goes wrong with the Falcon's big six, but look for oil leaks that might affect roadworthiness. The discs are also known to warp and regularly require replacing. A pulsating brake pedal is usually a reliable sign that the rotors are warped.Some mechanics will skim rotors to extend their life, but that's only putting off the inevitable for a short time. Expect 50,000-60,000 km from a set of disc rotors. Go over all the systems in the car, the air-conditioning, cruise, sound, power windows etc, to confirm they're working. Check for a service record to make sure your potential purchase has seen the inside of a service workshop as it needs to.The BF and BFII was quite well equipped to handle a crash. It was a bag car to start with, which meant it had mass on its side when it came to a crunch. It also had dual front airbags, ABS brakes and traction control that added to its crash performance.The BF/BFII Falcon was a big lump of a car and that was shown at the pump. Despite the improvements Ford had made to its engine there's no escaping its size. Ford claimed it would average 10-11 L/100 km on regular unleaded petrol. The actual outcome depends heavily on the pressure applied to the throttle pedal.
Read the article
Ford Falcon 2002: Seat tilt control
Answered by Carsguide.com.au · 09 Aug 2011

Remove the seat and inspect the tilt mechanism to see if it can be repaired. If not head to your nearest Ford wrecker and get a replacement assembly and fit it. It shouldn’t be very expensive.

Ask Smithy Xtra delayed acceleration in Falcon XR6
Answered by Graham Smith · 09 Aug 2011

It’s not getting the cold enrichment it needs. In the old days it was a sign that the choke wasn’t working properly. It’s probably a faulty temperature sensor, which should show up on a diagnostic check.

Ford Falcon: Suspension failure
Answered by Graham Smith · 15 Sep 2011

Yes, it is a problem that is regularly reported to us here at Carsguide. The only thing you can do is replace them, perhaps see a suspension specialist such as Pedders who would be able to replace them with more durable bushes so they don't wear out so fast next time.

Ask Smithy Xtra Falcon XR6 transmission issue
Answered by Graham Smith · 17 Aug 2011

There have been quite a few software issues with the auto trans you’ve got, and the problem is probably associated with that. You need to have a transmission specialist check it for fault codes to try and fins out what is wrong.

Ask Smithy Xtra Rear window louvres
Answered by Graham Smith · 15 Sep 2011

Aunger went out of business a year or so ago. I haven’t been able to find a substitute for the Aunger louvers, so the best bet is to use a dark tint.

Ford Falcon 2008: Rough idling
Answered by Graham Smith · 13 Oct 2011

Rough running and backfiring are common issues with LPG cars, particularly those running the old technology as your old Falcon is running. It's usually a problem with the ignition system, such as spark plugs or spark plug leads. I would replace them.

Falcon ute ongoing power issues
Answered by Graham Smith · 08 Sep 2011

It's unlikely that you would be able to get a replacement vehicle, but Ford has an obligation to fix it if it has a problem. Sit down with the dealer, and preferably a Ford factory rep, and work out a plan of action to identify and correct the problem. I would also suggest you have an LPG specialist check it.

Ford Falcon: Wobbling steering wheel
Answered by Graham Smith · 30 Aug 2011

There have been reports of problems with the brake booster, which can cause the brakes to hold on, but as that’s been replaced without success you need to look elsewhere. I would suggest that you check the brake master cylinder.

Ford Falcon 2001: Surging when cold
Answered by Graham Smith · 30 Aug 2011

The sort of surging you talk about suggests it isn’t getting the cold enrichment it needs to run smoothly during that first phase of driving. It’s probably that the computer is not being told by a sensor to deliver more fuel to the engine, so check the sensors on the engine, and you could check for a faulty connection in the wiring loom.

Disclaimer: You acknowledge and agree that all answers are provided as a general guide only and should not be relied upon as bespoke advice. Carsguide is not liable for the accuracy of any information provided in the answers.
Have a new question for the CarsGuide team?
More than 9,000 questions asked and answered.
Complete guide to Ford Falcon
Complete guide to Ford Falcon CarsGuide Logo
Reviews, price, specs and more