Ford Falcon 2003 Problems

Are you having problems with your 2003 Ford Falcon? Let our team of motoring experts keep you up to date with all of the latest 2003 Ford Falcon issues & faults. We have gathered all of the most frequently asked questions and problems relating to the 2003 Ford Falcon in one spot to help you decide if it's a smart buy.

Used Ford Falcon review: 2002-2004
By Graham Smith · 11 Dec 2004
The importance of the BA Falcon can't be overstated.  Had it failed to excite the car-buying public it could well have been the model that spelt the end for Ford as a force in this country. Thankfully the BA has been a success. It has rebuilt the image of the Falcon in the minds of car buyers after it had been badly wounded by the disastrous AU.Model watchThe most damning criticism of the AU was aimed at its styling with its downtrodden curves that gave us a sad and sullen look. Fixing that meant major surgery to body panels, which was no cheap exercise.By the time the BA's stylists had finished there was little of the AU left. The doors were about the only panels recognisable from the old model, even the roof line had been modified. The downcast visage was gone, replaced by bright uplifting looks that gave off a positive vibe instead of the depression felt when sighting an AU.There was also an upgraded six-cylinder engine, a new independent rear suspension, sports shift mode for the auto trans, and some cute new features like the control command centre inside and adjustable foot pedals.The base engine was the familiar Ford 4.0-litre inline six, but it was heavily revamped. It now boasted double overhead camshafts, four valves per cylinder, and variable cam timing, which delivered good performance right through the rev range, with good torque at low revs and a powerful punch at high revs. At its peak the so-called Barra 182 engine produced 182kW at 5000 revs and 380Nm at 3250 revs, with good torque over a wide speed range.Underneath a new Control Blade IRS replaced the old double wishbone system, delivering the handling benefits of an independent system with improved ride comfort and isolation from road noise.  Brakes were improved discs all round with ABS standard, steering was power assisted.Inside, the awkward old dash was replaced with a much more modern design with a hooded instrument cluster and a centre dash console containing the supplementary controls for air-con and sound. Standard features included airconditioning, CD sound, power front windows, power mirrors, power drivers seat and trip computer.In the shopFew problems reported to date. The six-cylinder engine is the most powerful in its class and appears to be largely trouble-free although the extra power seems to have come at the cost of fuel consumption.Make the usual checks for crash repairs, like poor panel fit, variable gaps between adjoining panels, and colour variation.  Check also for a service record.Crunch timeThe BA was too new to feature in the recent used car safety survey, but it's fair to say that it's as least as good as the AU which fared well. Body structure is improved, and with dual front airbags, provides crash protection.Owner's viewsHamilton Saunders has done just 32,000km in his BA, which he says is a good car, comfortable, reliable and excellent for towing, but is heavier on fuel than the previous model. Problems he's encountered are a noise from the steering box, an occasional sulphur-like smell in very hot weather, neither of which the dealer has been able to fix, and the discs have required machining at every service.Ray Tonisson has completed just over 13,000km in his BA and says, apart from being thirsty, it's the best Ford he has owned. It has power and drives very well especially with the Sports suspension. Ford has lifted its bang for the buck on the XT with a good package of standard features.BA FORD FALCON XT 2002-2004* Happier, more sporty styling than the AU* Sports shift auto transmission for a fun driving experience* Class-leading power* Excessive fuel consumptionRating15/20 Much improved model you won't be afraid to admit owning
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Annoying noise
Answered by Carsguide.com.au · 21 Jul 2005

IT'S hard to diagnose a noise without hearing it, but I'm guessing it's not engine noise. You should be able to hear engine noise at all speeds, and though it might increase in level as the speed climbs, you should still be able to hear it at all speeds. Falcon owners quite often complain of a noise they believe is a wheel bearing or similar, but is often related to the rear brakes. It's a hard one to identify, which is why the dealer might not have been able to do so.

I'm still shuddering
Answered by Carsguide.com.au · 16 Jun 2005

I DON'T believe there is an upgrade at the moment. Stephen Brittain is having some success by keeping the pressure on Ford to do something about his car. I can only suggest you do the same. Contact Ford customer assistance and ask them to step in and help the dealer fix the problem.

Regular vs. Synthetic oil
Answered by CarsGuide team · 19 May 2005

FORD'S recommended oil is Mobil Super GF 10W/30 for the XR6 and Mobil Super XHP 15W/40 for the XR6 Turbo, both mineral oils. I would stick with Ford's tip.

Falcon ute bad vibrations
Answered by Carsguide.com.au · 21 Aug 2003

WE HAVEN'T had any other reports of this problem, but Ford says it could be due to the tyres, as you suggest. Their response to your problem was: The new Dunlop SP3000 tyres on BA XRs have a unique sidewall construction. On cold mornings it is possible to detect a slight vibration from cold flat spots which, after a couple of kilometres' driving, are gone.

Ford Falcon: Squealing brakes
Answered by CarsGuide team · 31 Mar 2005

CarsGuide approached Ford for its help in solving Stephen's problem, and it sent an engineer to assess the car. A new set of brake pads was fitted and the car was given back to Stephen, apparently fixed. He thought otherwise and asked us to drive the car. The noise we heard was a swishing noise rather than a squeal. There are a couple of possible causes: a warped disc, or the park brake pads rubbing against the disc while driving along. The PBR park brake has a problem which allows the pads to drop out of position and rub on the disc. This can be checked by gently applying the park brake a notch or two while driving -- enough to reposition the park brake pads. If that's the cause, the noise will stop for a short time until the pads drop out of position again. If the noise does cease when the park brake is applied, there isn't a fix. If it doesn't go away, look for a warped rotor. The best fix is to install better quality rotors from a company such as Disc Brakes Australia.

Disclaimer: You acknowledge and agree that all answers are provided as a general guide only and should not be relied upon as bespoke advice. Carsguide is not liable for the accuracy of any information provided in the answers.
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