What's the difference?
Anyone unfortunate enough to hear me banging on about electric cars - or perhaps more accurately, electrified cars - will be aware of my undying love for the existence of plug-in hybrid electric vehicles (PHEVs).
I love them because they offer a drama-free step into electrification. You don't need a big box on the wall to make sure you're charged overnight and because there's a petrol engine under the bonnet, as long as you've got fuel in the tank, your range anxiety disappears.
You can get around town in electrified silence and emissions-free smugness while still planning that around-Australia trip you'll never go on. It's absolutely the best of both worlds for those reluctant to take the next step. A genuine win-win, if you like.
Except that very few people buy them. Their existence in the catalogues of a number of car companies feels like a weary, "We should at least do something" from product planners. BMW has been trying with PHEVs for a while, with selected offerings in the 3, 5 and X5 range. Given the 5 Series has had its mid-life facelift, what BMW calls the LCI, it's time for another look.
Numerous commercial van manufacturers are adding battery-electric vehicle (BEV) variants to their model line-ups.
Anecdotal evidence suggests these vehicles are best suited to city and suburban fleet duties, in which they cover short-loop daily driving distances that are comfortably within a manufacturer’s claimed battery range and return to depots each day to be recharged.
However, given that it’s still relatively early days for electric vans, potential buyers are faced with numerous potential deal-breakers compared to conventional internal combustion engine (ICE) equivalents.
These include higher purchase prices, limited driving ranges, longer 'refuelling' times, heavier kerb weights (due to their large batteries) and resulting smaller payload ratings. And they are usually not rated to tow.
However, they can also offer lower operating costs. And they produce zero tailpipe emissions, which according to Mercedes-Benz "creates a powerful marketing tool (for buyers) to demonstrate their commitment to operating sustainably".
We recently trialled M-B’s Vito-based contender in this pioneering LCV market segment, to see how it measures up in Australia’s highly competitive medium-sized (2.5-3.5-tonne GVM) van market.
The G30 5 Series is an excellent car and unless you're looking for the serious punch of the V8 M550i, or want to run with the cops in the diesel, the 530e is a great option. No slower than the 530i, well-equipped and that rarest of things, a truly elegant BMW. Nobody buys a BMW with an eye on the budget, so at this level, the $3000 gap is nothing to worry too much about. For EV-sceptics, the range anxious or just for someone who just can't take the full EV plunge now, a PHEV is a great bridge between the two worlds.
And if nothing else, it's not a giant SUV.
It’s arguably the best-looking mid-size van on the market, particularly with the optional enhancements fitted to our example. And its longer (km-based) service intervals and capped-price servicing costs offer substantial savings compared to a diesel Vito equivalent.
However, the eVito has a much higher purchase price, smaller payload, shorter driving range, can’t tow a trailer and feels a tad under-powered at low speeds. Plus filling its battery with fresh charge takes much longer than filling a tank with diesel, which may or may not be an issue depending on planned usage.
Therefore, a buyer would need to have not only a sizeable purchasing budget but also very specific and resolute criteria for this vehicle to shine in a commercial role.
The G30 5 Series dates back to a time when people thought the grille on this was A Bit Much. How wrong they were. The 5, like the 3, used to be part of a clutch of executive sedans that formed the backbone of the company's expansion and success from the 1980s onwards. That means the styling is never too adventurous and even Chris Bangle's E60 5 Series, while striking, was not particularly controversial.
The only problem with the G30 is that it's hard to distinguish from its predecessor, but that's not a real issue when you see how elegant this car is. Easy on the chrome, proportional grille, big wheels, it's a proper smooth operator, visually speaking.
The cabin is holding up nicely and fits with the rest of the BMW range. It's impeccably well built, full of nice materials and even the wood trim is all right. The black Nappa leather is quite lovely but I can't tell you what the standard stuff is like, so you'll have to work that one out for yourself. It's very calm in here, with a good balance of buttons and screens with which to operate the car and while it doesn't have the you-beaut wow of its E Class rival, with its two massive slabs of screen in front of you, it has plenty to offer.
The eVito’s front-mounted electric motor drives the front wheels. Its lithium-ion battery is located beneath the standard Vito floor to ensure load volume is not reduced. This substantial battery is as wide as the load floor and extends from just behind the front wheels to just ahead of the rears. Its charging port is located behind a spring-loaded body flap ahead of the left front wheel.
It rides on a 3200mm wheelbase with 5140mm overall length, 1928mm width and a kerb-to-kerb 13-metre turning circle, with 1916mm height allowing access to underground and multi-storey carparks. It’s equipped with strut-type front suspension, semi-trailing arm/coil spring rear suspension and four-wheel disc brakes.
The 5 is almost five metres long, so as you might expect, it's big inside. Back-seat passengers have a ton of space to play with and even three across back there is doable for a distance. The outboard seats have some nice shapes to them, too, so they hold rear passengers in if the driver gets a bit ambitious. Loads of legroom, good headroom and very importantly, a good view out through the big side windows. Properly comfortable, then.
Front and rear passengers each score a pair of cupholders for a total of four as well as the same number of bottle holders. The centre-console bin is long and shallow, but does feature a USB-C port. The wireless-charging pad also has a USB-A port for those without the functionality and/or a phone too big to fit. Both the cupholders and charging pad have a sliding cover.
The boot is smaller than the standard car's as there is a lithium-ion battery hidden underneath the now-sloping floor. With 410 litres, it's smaller than a 3 Series' but it doesn't look that small. There is also a spot for the charging cable and its bag behind the left wheel arch.
With its hefty 2318kg kerb weight and 3200kg GVM, the eVito has an 882kg payload rating. That is 183kg less than a diesel equivalent (119 Vito MWB RWD), given that the eVito is around 300kg heavier than the ICE version largely because of its battery.
And unlike the diesel alternative, which is legally rated to tow up to 2500kg of braked trailer, the eVito has no tow rating, which is consistent with other electric vans we’ve tested and a potential deal-breaker for tradies.
The cargo bay offers a competitive 6.0 cubic metres of load volume and is accessed through sliding doors on each side (822mm openings), with large internal assist-handles on the bulkhead. Rear cargo bay access is through a swing-up tailgate, which can limit the use of forklifts not fitted with extendable tynes. All doors and walls are internally lined.
The load area is 2678mm long, 1709mm wide and 1392mm high. With 1270mm between the rear-wheel housings, it can carry two 1165mm-square Aussie pallets or up to three 1200 x 800mm Euro pallets, secured by eight sturdy load-anchorage points.
The cabin bulkhead has a cavernous open storage area at its base which is handy for storing ropes, straps etc. The upper section of the bulkhead protrudes about 20cm into the openings of the side sliding doors which may obstruct loading of large items.
Cabin storage includes a large-bottle holder and bin in the base of each door, with smaller bins at mid-height. There’s also an overhead glasses holder, two cupholders and three open bins across the top of the dash, a single glovebox and a hidden compartment beneath the passenger seat which is handy for storing small items or valuables out of sight.
The 530e sits almost smack-bang in the middle of a still reasonably extensive 5 Series range. While you can have an "entry" level 520i for $99,900 (before on-roads), the 530e lands at $122,900 (before on roads), which itself is $3000 more than the 530i, and the same amount less than the NSW cops' favourite, the 530d.
Given the price, you'd expect some gear and boy howdy does BMW deliver. You get 19-inch alloys, a 16-speaker stereo, multi-zone climate control, ambient LED lighting, reversing camera to go with the front and side cameras, keyless entry and start, electronic dampers, active cruise control, electric and heated front seats, sat nav, auto LED headlights, heat-insulated glass, head-up display, a mostly real leather interior, auto parking, auto wipers, digital dashboard, wireless charging and run-flat tyres.
The huge touchscreen on the dash runs BMW OS7, which accepts inputs via touch, the console-mounted rotary dial and (optional) various hand wavey-movements. The speakers have harmon/kardon badges on them and there is DAB digital radio and wireless connectivity for both Apple CarPlay and Android Auto.
In something of a classic BMW own-goal, the wireless charge pad that is designed to keep your phone snug is too snug for bigger phones like my over-compensatory iPhone. Even with the cover off, it just won't fit. Thankfully there's also a USB-C port in the centre-console bin.
The 520e I had for the week also had the $5900 Enhance package (20-inch M alloy wheels, glass sunroof and the excellent BMW Laserlight headlights), $2300 Nappa Black leather package, comfort front seats ($500) and a built-in dash cam ($390) called BMW Drive Recorder. This brought the price up to $131,990 before on-roads. Just so you know, the Laserlights are $2400 on their own.
Our test vehicle is the eVito Panel Van MWB (Medium Wheel Base), which comes equipped with a single 85kW/360Nm electric motor and a 60kWh battery for an eyebrow-raising list price of $91,051 plus on-road costs.
Our sparkling example looks more upmarket than the standard offering, as it’s equipped with the optional $2779 Sport Package comprising metallic paint (Brilliant Silver on ours), body-coloured front and rear bumpers, black roof rails, fog lamps, black leatherette upholstery and a choice of 17-inch alloy wheels. These good-looking rims are fitted with 225/55R17C Dunlop Econodrive tyres and there’s a standard full-size steel spare.
Other options, including premium infotainment and electronic interface functions, cargo bay wood-flooring/LED lighting and more, raise the as-tested list price to $99,871 - which means you’re looking at six figures to drive away in this stylish two-seater.
So, what’s a $100K electric Mercedes-Benz van include as standard equipment? Let’s start with a conspicuously long (8.0 metres) charging cable stored in a vinyl bag. There’s also a chrome grille, tinted windows and heated door mirrors, but headlights/daytime running lights/tail-lights are halogen when you’d expect to see LEDs at this price.
Inside, there’s a full steel bulkhead (with large window) separating the cabin from the cargo bay, a leather-wrapped and two-way adjustable multi-function steering wheel, two USB ports, high-gloss black trim appointments in the upper central console, and a chrome interior package including air-vents, air-con dials, door-handles and surrounds.
Also standard are ‘Comfort’ bucket seats for driver and passenger with heating, base-cushion length adjustment, fold-down inboard armrests and powered adjustments including height/reach lumbar support. The infotainment system has a relatively small 7.0-inch touchscreen, but there’s digital radio, voice command and multiple connectivity including Apple/Android devices.
The 530e comes with a 2.0-litre four-cylinder turbocharged engine developing 135kW and 290Nm, with the eight-speed ZF automatic sending power to the rear wheels. The electric motor spins up 83kW and 230Nm, also driving the rear wheels. When everything is working together, the combined output is 185kW and 420Nm, which delivers a quick 6.1-second dash to 100km/h, which isn't mucking about.
You can choose four drive modes. EV will (mostly) drain the battery, Hybrid will keep the two working together and Sport will deliver the most power. And drain the battery, albeit more slowly. Adaptive works the averages and decides what you need or want by how frisky you're being with your driving style.
The eVito’s single electric motor drives the front wheels via a single-speed transmission. It produces 85kW of power and 360Nm of torque from the energy stored in its 60kWh battery.
Using the steering wheel paddles, drivers can switch between five energy-recuperation modes to optimise battery range and reduce manual brake use. These range from D- (strongest deceleration/recuperation) through D, D+ and D++ which progressively reduce these effects. DAuto uses a radar sensor to automatically adjust the recuperation level according to surrounding traffic.
There are also three switchable drive modes comprising E+, E and C, which allow drivers a choice of energy consumption/performance levels.
The 12kWh battery takes up the same amount of space as the old one, but has more capacity, extending its EV range. The claimed EV range is 57km on the WLTP standard.
The iDrive system has a bunch of settings that you can play with to squeeze more out of the silent-running mode and there's also a battery-charging mode button to force the ICE to charge the battery while you're on the move. Also useful is a timing system, so you can schedule when the car charges to take advantage of the cheap power available in the dead of night.
Recharging is easy but sadly a bit slow off a domestic power point. Having said that, if you plug it in after a day's commuting, you'll be topped up to 100 percent overnight. It's a long charge, but it's not as if you'll be stranded if you forget. You can get a wallbox, but there's not much point.
The fuel tank is just 46 litres. The WLTP combined cycle figure is a laughable 2.3L/100km. On that official figure, you'll cover an unlikely 2000km. My week with the car, which included 70km on EV-only power with one charge off my solar panels, got me an indicated 6.1L/100km in a mostly suburban week of driving. So based off that, you'll get about 530km from one full charge and a full tank, which is a bit confusing. Keep charging and, if you're an average Australian who travels little more than 30km per day, you won't use much petrol at all.
Having said all of that, out on the freeway, you'll probably slide towards that 2.3L/100km and make it from Sydney and Melbourne on a single tank. Just.
The reason I like PHEVs as a tool for pushing people towards electrification is about more than the fact that it will likely cure buyers of range anxiety once they're realistic about their actual car usage. I mean it does do that, but it's more about the fact that PHEVs drive like a normal car, with few exceptions.
In EV mode, the acceleration is swift but not that brutal, YouTuber-friendly thrust EV fanboys use as proof that legacy car makers are dead. It's all very serene and very, very quiet as you move from traffic light to traffic light in near silence, while more than keeping up with traffic. The blue of the dashboard indicates your progress and the iDrive screen can keep you updated with power consumption.
The switch between EV and ICE propulsion is very smooth and it's almost like BMW has been doing this forever. You'll also discover an appreciable lift in performance, more in line with the M Sport badges. BMW's engineers have done nothing to make the 2.0-litre petrol sound better than a whirring mixmaster, though.
Slightly less M Sport-ey is the suspension. While there's absolutely nothing wrong with it, the adaptive dampers never dial things up too much for the average motorist. Granted the 5 will leave just about anything this size for dead as far as driver involvement goes, but it certainly keeps the dial closer to comfort than, say, the M550i does. Once again, it's a serene thing to get around in and passengers will love the quietness and easy flow of conversation. Or the lovely sound from the harmon kardon speakers.
You don't have to try too hard to cover a good chunk of the claimed 57km of EV range. Realistically you'll get close to 45km, even after my colleague Matt Campbell drained 20km of charge in a six-kilometre trip that he maintains was driven gently (snigger) and normally (guffaw). Without trying too hard, I managed 41km in pure EV after his attempts to ruin my numbers (not really, but I do enjoy the amusing false narrative).
It’s easy to get comfortable given the height/reach adjustable leather-wrapped wheel and powered multiple seat adjustments, which include base cushion rake and height/reach lumbar support. The base cushion can also be manually extended for more under-thigh support by sliding the front section forward.
There’s good eyelines to the door mirrors and, thanks to the large window in the cabin bulkhead, the central rear-view mirror has an unobstructed view through the tailgate window. The passenger-side mirror’s wide-angle view, combined with active blind-spot monitoring, help to minimise the large blind-spot over the driver’s left shoulder that all solid-walled vans share.
Steering is nicely weighted and communicative, unladen ride quality is supple thanks to its four-coil suspension, and four-wheel disc brakes provided reassuringly strong braking response. However, there was also noticeable tyre noise intrusion at speeds above 60km/h on coarse bitumen surfaces.
Acceleration from standing starts feels leisurely at best, even when using full power. This is when the eVito’s 2.3-tonne kerb weight is noticeable, which is not surprising when you compare its weight-to-power and weight-to-torque ratios with a diesel Vito (MWB) equivalent.
For example, based on kerb weights, the 119 CDI Panel Van (140kW/440Nm) has to move 14.2kg/kW and 4.5kg/Nm compared to the eVito’s much heavier 27.3kg/kW and 6.4kg/Nm.
However, the power delivery is seamless and once up to cruising speeds the response noticeably improves, fortunately in the 60-80km/h range where much city and suburban travel occurs. The key to fluent progress in traffic is maintaining momentum.
To test its load-hauling ability, we inflated the tyres to the recommended pressures and forklifted 650kg into the cargo bay through the side doors. Combined with driver and equipment, this equalled a 750kg (three-quarter-tonne) payload which was about 130kg short of its maximum rating.
With the cargo bay load positioned well ahead of the rear wheels, the rear suspension only compressed 25mm with no risk of bottoming-out over bumps.
Our 50km test route comprised mostly city and suburban routes (for which this vehicle is tailored) plus some highway driving. There wasn’t a noticeable drop in handling, braking or ride quality with this payload, although standing-start acceleration felt more subdued as you'd expect.
The big price tag buys you a comprehensive safety package. It has seven airbags, ABS, stability and traction controls, blind-spot monitoring, active lane-departure warning, forward AEB, reversing AEB, forward collision warning, front cross traffic alert, reverse cross traffic alert, lane-keep assist, pedestrian alert in EV mode and tyre-pressure sensors.
The forward AEB works at high and low speeds. The pedestrian detection works at urban speeds and there does not appear to be cyclist detection.
There are also two ISOFIX and three top-tether anchors.
The 5 Series was last tested in 2017 and was awarded five ANCAP stars.
There is currently no ANCAP rating. Even so, it comes with a suite of standard passive and active safety features including front, thorax and window airbags, AEB, blind-spot monitoring with rear cross-traffic alert, lane-keeping, active parking assist, crosswind assist, front/rear parking sensors, DRLs, active cruise control, reversing camera and more. There’s no speed sign recognition, though.
BMW really needs to up its game, as do Audi and Porsche (among others). Munich is still sticking with a three-year/unlimited-kilometre warranty while German rival Mercedes is up at five years and Japanese competitor Lexus four. You do get three years roadside assist thrown in.
All 5 Series (excluding M5) are eligible for service plans. For $1950, you're covered for five years/80,000km of servicing. As with most BMWs, servicing is based on how you drive but really, if we're being honest, the car will get you into the dealer once every 12 months or 15,000km. Roughly.
The eVito has a five-year/250,000km vehicle warranty with an eight-year/160,000km battery warranty and a 24-hour roadside assist support package. Scheduled servicing is every 12 months/40,000km whichever occurs first. Capped pricing for first five scheduled services totals $2432 or an appealing average of $486 per service.