Toyota HiLux Problems

Are you having problems with your Toyota HiLux? Let our team of motoring experts keep you up to date with all of the latest Toyota HiLux issues & faults. We have gathered all of the most frequently asked questions and problems relating to the Toyota HiLux in one spot to help you decide if it's a smart buy.

Toyota HiLux 2004: Towing in fifth gear
Answered by Carsguide.com.au · 15 Feb 2013

There's no problem in using fifth gear on the flat, but you also have to be aware of the terrain and change down when facing an incline. Leaving it in fifth will stress the gearbox and could lead to the sort of failure you have experienced.

Toyota HiLux 2007: Camshaft snapped
Answered by Carsguide.com.au · 15 Dec 2011

I would ask Toyota to investigate what appears to be a serious issue with your car, and request that they cover the cost of replacing the engine. If they baulk at that suggestion continue to negotiate with them for part compensation. Carmakers often cover part of the cost in situations like yours.

Toyota HiLux: Can I convert it to LPG?
Answered by Graham Smith · 13 Jul 2011

It is if it has a 2.2-litre or 2.4-litre engine, but not if it’s got a later 2.7-litre engine. The valve train in the smaller engines are fine for LPG, but the later 2.7-litre engine had a valve train that wasn’t suited to LPG and gave head problems until updated in the early 2000s.

Toyota HiLux: Cruise control disengaging
Answered by Carsguide.com.au · 16 Sep 2012

No, you don't have to put up with it. It shouldn't be disengaging simply when you drive over a bump or similar, there is something wrong with it and as the person who fitted it the dealer is responsible for fixing it. Take is back and demand action; you have been sold a dud product.

Modified Urvan-Hilux oil problem
Answered by Graham Smith · 01 Feb 2013

There appears to have been little or no warning, which is odd. If it were short of oil I would have expected it to become noisy or hot before it gave up the ghost completely. On most gearboxes you can check the oil level, that's the best way to tell if you've got a problem.

Toyota HiLux 2010: Should I go to a 4x4 mechanic?
Answered by Carsguide.com.au · 03 May 2011

Before you do anything air your concerns with the dealer. There is no need to find a specialist 4x4 mechanic.

Toyota HiLux 2010: Repairs not covered by warranty
Answered by Graham Smith · 30 Nov 2012

Checking and adjusting the valve clearances is a part of the service schedule on the Toyota diesel, and the parts do wear out. This is a case of buyer beware, you really need to check the fine print on the warranty to find out what isn't covered before you actually spend your money.

Used dual cab utes review: 2008-2010
By Stuart Martin · 12 Apr 2013
Towing the tools during the week and the toys at the weekend has never been easier or more comfortable. Where once the tradie ute was a two-door three-on-a-bench cabin with a column-shift gearbox and an AM radio that made an alarm clock/radio sound good, 21st century machines are far closer to passenger cars.The venerable Toyota HiLux has come under fire from all sides, copping blows from Japanese, German and even locally developed Thai-built Ford products in recent years. Yet the Toyota workhorse finished 2012 as the second biggest-selling vehicle on the local market, as well as the most popular ute and best-selling four-wheel-drive within a segment that's grown substantially.By the end of 2003, there were 50,670 4WD pick-up/cab-chassis vehicles sold in a market that totalled 909,811 sales. Fast-forward five years and the 4WD ute segment totalled 83,308 with 12 models from nine brands on sale in a total market of 1.01 million.Last year, in a total market of 1.11 million, it speared well past the six-figure mark, recording 124,536 sales for 14 models from 11 brands. The reason: versatility. The more recently released dual-cabs now warrant some design focus to make the rear seat useful for more than short trips to the shop at smoko.Right-angled seat cushions have made way for more comfortable benches, lap-sash seat belts and child anchors. Road manners are far less rudimentary. The features lists have improved -- FM radio, seat adjustment and aircon are no longer considered namby-pamby -- as has the level of safety gear, with airbags, anti-lock brakes and even stability control fitted in recent times.The fleet market was largely responsible for putting the HiLux into the top 10 vehicles list but plenty of user-chooser customers need a more versatile machine. The result of expanded choice in the segment and increased competition has led to a wide range of makes and models, each with plenty of kit.HiLux still rules the roost but the others are gaining, adding features and sharpening prices to get a bigger chunk.2008 Toyota Hilux SR5 4WDEngine: 3.0-litre 4-cyl turbo dieselTransmission: 4-speed automaticThirst: 9.5L/100kmCARSGUIDE SAYSThe HiLux has been the dominant force in dual-cab utes, with the brand's reputation for reliability no small factor in its popularity. The SR5 has dual front airbags, aircon, cruise control, 15-inch alloys, nudge bar and anti-lock brakes, but tilt-only steering2008 Nissan Navara ST-X 4WD D40Engine: 2.5-litre 4-cylinderTransmission: 6-speed manualThirst: 9.8L/100kmCARSGUIDE SAYSNavara has been a sales gem for Nissan and this example has been optioned up to include roof racks and a canopy. It sits on 16-inch alloy wheels and packs more power and torque than the HiLux, as well as a few extra features to give it a look-in for the sales race, such as a rotary switch for the 4WD system.2010 Mitsubishi Triton GLX-R 4WDEngine: 2.5-litre 4-cyl turbo dieselTransmission: 5-speed automaticThirst: 9.9L/100kmCARSGUIDE SAYSExtra kit was also Triton's ticket in, given the HiLux's dominance. It has front and side airbags, a fifth ratio for the auto (HiLux still has four), stability control, 17-inch alloys and neat touches such as the roll-down rear window. The look isn't to all tastes but the bullbar takes care of some of that.
Read the article
Tips to get an EOFY bargain
By Neil Dowling · 21 Jun 2013
June 30 is D-Day. The end of the financial year is the best time to buy a new car because there are always special deals in showrooms. As carmakers and dealers aim to clear their outdated stock, Toyota uses a June push to cement its showroom leadership. Some of the special deals are on cars that have done demonstrator duty, or were built in 2012, or are just not selling as well as expected. So they're not the tastiest fruit in the bowl.But there is great buying across the board as demand for new cars fuels one of the longest growth periods in motoring. The bottom line is that you can save money -- and lots of it. So here's a look at the June sales, with Carsguide's assessment of the best deals on wheels.CITROENThe new importer is pushing hard so the Aircross SUV starts at $31,990 drive-away front-wheel drive or $33,990 with AWD, a saving of $3800. There's $5000 off the C4 Seduction turbo diesel auto hatch at $25,990. Carsguide says: The Aircross isn't great, but the C4 discount is tasty.FORDThe death notice for the Falcon and Territory has not helped buyer confidence but a 2.9 per cent finance push on Fiesta and Focus still looks good. The superseded Kuga SUV from $31,990 drive-away is a $10,000 saving. You can save about $3000 on a 2012 Escape SUV from $27,990 drive-away.The Territory gets a $6500 tickle, the TX seven-seater at $38,490 drive-away (third-row seat usually costs $2500). The impressive Mondeo liftback starts at $29,990. Good buying on Falcons, thanks to the arrival of the VF Commodore, from $33,990 and better if you haggle.HOLDENAs the VF Commodore creates queues, the outgoing Z-Series starts at $34,990 with five years' warranty and roadside assist. That also applies to the SV6 at $35,990 and the Cruze SRi and SRi-V at $23,490 and $26,990. Last year's Barina CD hatches are $15,990 drive-away with a sunroof. The Colorado is $39,990. Hard to see past the excellent Cruze SRi.HONDAClipped prices and free on-roads. The City VTi sedan is $17,990 and the (slightly) more lavish VTi-L automatic version starts at $21,990. The bigger Civic sedan is being cleared from $21,990. Free auto on the Jazz VTi at $19,990. The Civic is worth a look at $2500 off.KIAFree on-roads, discounts and $1000 gift vouchers on many models. A five-door Rio S is about $3K off at $15,990 drive-away with a $500 gift card; the three-door Rio is $14,990 and the five-door Si is $18,990. Runout Cerato TD sedans start at $17,990 for the S, saving about $5000, the Si sedan is $23,990 and hatch at $17,990. All get a $1000 gift card. Cerato SLi and SLS have drive-away pricing but miss the gift card. All Optimas have free on-roads. A 2012-build Optima Platinum is $37,990, saving about $4000 with a $1000 gift card. Most Sportage SUVs include on-roads and a $1000 gift card. Carnival and superseded Rondo pricing is drive-away. The Sportage diesel and Optima are top-notch.MITSUBISHIThe manual Lancer gets an old-school value pack on the Special Action Model for $19,990 drive-away. The Mirage is $12,990 drive-away for the ES manual, with a $500 cash-back that also applies to the auto.Driveaway prices also for the compact ASX at $24,990 for the 2WD manual, the Outlander LS 2WD auto at $29,990, Pajero GLX-R auto at $54,990 or $59,990 for VRX. Both come plus $3000 cash-back, saving about $6000.The Triton ute is now tackling Great Wall from China at $19,990 drive-away for a GL single-cab 2WD with alloy tray, or add luxury for a GLX dual-cab 4WD diesel at $31,990 drive-away with $2000 cash-back, saving about $14,000. The utes look good at those prices.NISSANA 2.9 per cent finance package, with agreed value after three years, makes the Pulsar ST sedan look good at $49 a week or $19,990 drive-away. The X-Trail ST 2WD petrol manual cops a $4000 reduction to $25,990 drive-away, while the Navara RX 4WD dual-cab manual is cheaper than ever with a $9500 cut to $30,990 drive-away. The Pulsar sedan deal is attractive.OPELThere are drive-away deals across the range. The basic Corsa is down by about $2500 to $16,990 drive-away, the Astra is from $22,990 drive-away for the 1.4-litre turbo petrol hatch with three years of free servicing, saving about $5500. The top-line Insignia sedan is from $39,990 drive-away with heated leather seats. The Astra is easily best of this breed.PEUGEOTFree on-roads at Peugeot on most models but not the cool new 208. The 4008 SUV cops a $1500 saving from $29,990 drive-away and there are deals on the outgoing 4007. Nothing to see here.RENAULTA Koleos from $26,990 drive-away looks even better with interest-free finance. The Megane hatch is from $22,990 drive-away with finance pegged at 1.9 per cent. The slow-selling Fluence and Latitude sedans are available with 2.9 per cent finance. The Megane CC convertible goes from $43,990 including on-roads. The sporty Clio RS is from $34,990 drive-away and the hotrod Megane RS has 2.9 per cent finance.Commercial deals start with the short-wheelbase Kangoo petrol manual with dual sliding doors from $20,990 drive-away, moving up to the Trafic short-wheelbase manual for $29,990 and the long-wheelbase manual for $32,990, while the Master large van starts from $46,990 drive-away. There's a five-year/200,000km warranty on all light commercials ordered in June. Hard to argue against a $3000 bonus on the Koleos but stocks are tight.SUBARUDrive-away pricing -- for savings of $3000 to $4000 -- is the bait, with Impreza pricing from $23,990 (excluding the WRX, of course). The Tribeca from $54,990 now includes on-roads but you need to visit a dealer to get the full story. Nothing outstanding.SUZUKIThe front-drive SX4 gets a Navigator pack with voice-controlled 6.6-inch satnav with Bluetooth for $19,990 drive-away for the manual and $21,990 auto. That also applies to the 2WD auto Grand Vitara at $29,990 drive-away, including reversing camera and satnav with Bluetooth. The Alto GL manual also gets satnav for $11,990 drive-away for the manual, with the Swift GL manual at $17,490 drive-away including cruise control and Bluetooth. The Grand Vitara is a polished piece.TOYOTAThere's 2.9 per cent finance on Aurion and Camry with the Camry Altise looking best at $29,990 drive-away. Other drive-away deals include $15,990 for the Yaris YR five-door, $21,490 for the Corolla Ascent automatic, $39,990 for the Kluger KX-R 2WD five-seater, $60,990 for the Prado GXL turbo diesel auto and $39,990 for the HiLux SR 4WD dual-cab ute. The right time for the cabbies' new favourite, the frugal hybrid Camry.VOLKSWAGENDrive-away pricing on passenger cars and zero finance on commercials. The Polo is $16,990 on-road, the Jetta is down to $25,990 and the Passat $36,690. The Polo is Carsguide's 2010 COTY.VOLVOFuel and servicing for three years or 60,000km plus roadside assistance. There are conditions -- with a pre-paid BP card based on 15,000km a year and $1.50 a-litre pricing -- and the latest V40 hatch is excluded. Clever twist on bargaining but a pity it doesn't apply to the V40.Paul Gover's 10 COMMANDMENTSYou must still do your homework. You must still check the fine print. You must still be prepared to haggle and compromise.But do it right, crunching the numbers and running right to the dealer's deadline, and you can drive away in something special at a special price.The starting point is all the deals, from sticker specials to cheap finance and steak knife-style free extras, being offered by most of the 60-plus brands in showrooms today.If something you want is on special, go for it. But check that the car was built in 2013, and is not a geriatric old-timer from 2012, and ensure your target is exactly what you want - not a stripped-out stocker, perhaps missing an automatic gearbox - that will cost thousands to get the way you want it.Once you lock down a target, don't think the advertised special is the end of the deal. You also need to negotiate for a better price on delivery and on-road costs, and avoid the trap of buying over-priced extras such as paint and upholstery protection, window tinting and extra-long warranties.No-one can expect to go into the ring with a showroom professional and expect to win, because buyers only get a new car occasionally and sales staff are dealing every day. But, by concentrating on the real bottom line - the changeover price - and being prepared to compromise, you can come out ahead.The best tips are the simplest. Run as close as you can to June 30 to sign the deal and get the car, because dealers are all aiming for targets that can mean tens of thousands in bonus money from headquarters. Also be prepared to take a car they have in stock, even if it's not your favourite colour, because dealers are aiming to clear everything they have on the lot.And have your finance in place before you arrive, especially if you're taking up a special deal, because that makes things quicker and you'll also be spared any hassle and potential extra costs.Watch out for 2012 cars because the warranty clock has already been running, don't forget that a big discount today will also mean less at changeover time, and remember that a demonstrator car could have had a hard life already. 
Read the article
Used Toyota HiLux review: 2005-2009
By Graham Smith · 04 May 2012
The arrival of the Toyota Hilux at the top of the sales chart a couple of years ago showed that Australians were looking for an all-  round vehicle that could perform a number of roles. In its high-end dual-cab configuration it could be a family car, but at the same time it could haul a tradie's trailer, tow the caravan around the country on the trip of a lifetime, or simply look cool cruising to the beach. The humble ute is no longer just a working class vehicle. Toyota covered all bases by offering a wide range of body styles in two and four-wheel configurations, and the choice of petrol or turbo-  diesel engines. The 2005 Hilux had more cabin space, bigger payloads, better performance and economy, and improved safety, comfort and equipment.Underneath lay a conventional ladder chassis with coil spring front suspension and semi-elliptic leaf spring rear suspension. Steering was by power-assisted rack-and-pinion and brakes were a combination of front discs and rear drums, with ABS available on the SR5.At the working class end of the range the Workmate had an updated 2.7-  litre four-cylinder petrol engine, but the heroes of the line-up had new V6 and turbo-diesel engines. The new 4.0-litre V6 petrol engine put out an imp ressive 175 kW and 376 Nm, which gave it all the punch you could possibly want on the road. The stunning performance did come at a cost, however, as the big V6 sucked unleaded like there was no tomorrow. The answer to the pump blues was the turbo-diesel, which boasted impressive performance with 120 kW and 343 Nm, while delivering much better fuel economy. Both the V6 and the turbo-diesel could be coupled with manual or automatic transmissions, and both were available with rear two-wheel drive or four-wheel drive.Now Toyota has always boasted that the Hilux is unbreakable, but perhaps it's not as unbreakable as they've led us to believe. A potentially very serious problem has come to light affecting the 1KD-FTV diesel engine used in the Hilux (and the Prado) relating to the fuel-injector seals. The seals can leak letting blow-by gases enter the engine oil stream, which can turn the oil to carbon and eventually clog the oil pickup in the sump and in some cased starve the engine of oil. The worst case scenario is engine seizure. Such is the seriousness of the issue that Toyota has had a recall on Hiluxes in the UK, while in New Zealand the company has introduced a requirement to change the injector seals every 45,000 km, presumably to avoid the problem affecting engines in that country. We have had a report of one total engine failure here at Carsguide, requiring a new engine, and two others where the engines were inspected and found to have carbon at least partly clogging the oil pickup. In these cases the engines were saved before they too seized. The suggestion is that had they not been inspected and allowed to run on they too would have suffered a major engine meltdown. To date there has been no indication from Toyota here that they will instigate a similar recall campaign as their UK cousins have done. Owners of Hiluxes with the 1KD-FTV engine would be well advised to have their dealers inspect the oil pickup to check on carbon buildup and have it cleaned if carbon is found.It's possible to inspect the oil pickup by inserting a probe through the oil drain plug without removing the sump. It would also be prudent to change the injector oil seals. In 2010 Toyota recalled 4WD models to check for a possible failure of the tailshaft support bracket.Ensure any vehicle you're thinking of buying has been checked and cleared of this problem. With the potential to be used as a tradie's work hack or offroad it's important to thoroughly inspect any Hilux being considered for purchase. It's particularly important to check underneath any 4WD model for damage. We've heard of CV joint seals splitting, so make these one of your checks. Check for regular servicing and, particularly in light of the potential issues with the diesel, check for evidence of regular oil changes.SMITHY SAYSTough as nails, but be aware of potential for oil starvation problems with the diesel engine. It's a deal-breaker.Toyota Hilux 2005-2009Price new: $20,990 to $51,850Engine: 2.7-litre 4-cylinder petrol, 118 kW/241 Nm; 4.0-litre V6 petrol, 175 kW/376 Nm; 3.0-litre 4-cylinder turbo-diesel, 120 kW/343 Nm.Transmission: 5-speed manual, 5-speed auto (V6), 4-speed auto (TD), RWD, 4WDEconomy: 13.1 L/100 km (V6), 8.5 L/100 km (TD)Body: single cab, extra cab, double cabVariants: Workmate, SR, SR5Safety: 4-star ANCAP
Read the article
Disclaimer: You acknowledge and agree that all answers are provided as a general guide only and should not be relied upon as bespoke advice. Carsguide is not liable for the accuracy of any information provided in the answers.
Have a new question for the CarsGuide team?
More than 9,000 questions asked and answered.
Complete guide to Toyota HiLux
Complete guide to Toyota HiLux CarsGuide Logo
Reviews, price, specs and more