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What's the difference?
Nissan Australia and Melbourne-based vehicle engineering company, Premcar, have very successfully combined forces to create finessed versions of the Navara and Patrol as part of their on-going Warrior program.
Premcar has proven it can be entrusted with crucial conversion work, engineering upgrades and the fitment of adventure-ready accessories to add real value to Nissan’s 4WDs.
That’s all well and good but we had a burning question: How will a Nissan Navara Pro-4X Warrior perform if the weather turns bad, the roads are flooded, tracks are washed out… and your two teenaged kids are in the back seat ready to punch the living daylights out of each other?
Well, with that in mind we embarked on a 3500km trip from Sydney to South-East Queensland and back to put this ute through a series of difficult challenges, some planned, some not.
We dodged around the wild edge of Tropical Cyclone Jasper, we fought our way through extreme electrical storms, and we drove in knee-deep river sand to avoid rapidly rising floodwaters.
So, how did this adventure-ready ute go?
Read on.
Toyota doesn't make hasty decisions and with good reason. As one of the world’s largest and longest-running automotive manufacturers (founded 1937), it applies the same rigorous assessment of each new model proposal or running change.
That ensures each green light stacks up as a viable business case, from which the company is assured of getting a worthwhile return on its investment.
This pragmatic approach was evident in Toyota’s decision in 2022 to offer a rear barn-door option for its HiAce van. Given this iconic commercial vehicle was launched in 1967, it’s taken 55 years for Toyota to finally offer an alternative to the HiAce's signature swing-up tailgate.
Barn doors are ideal for those needing forklift access to cargo bays, so we assume this decision was prompted not only by competitors offering similar options but also growing demand from Toyota’s all-important fleet buyers. We recently tested one to see if this long-awaited option is on the money.
The Nissan Navara Pro-4X Warrior is a purpose-built adventure vehicle and it’s ready for action as is.
It drives nicely on-road – making those long necessary road-trip days on bitumen less of a chore – and is impressively capable off-road.
Buyers benefit when companies such as Premcar complete top-quality conversion work on vehicles with their design, development and testing undertaken in Australia and all of that work and the fitment of accessories are then covered by a comprehensive warranty.
There will always be 4WD enthusiasts who prefer to cherry-pick their own aftermarket accessories for their off-roader – because researching and hunting is a lot of fun. But there will also be just as much demand for the convenience of adventure-ready 4WDs that are capable of being driven straight out of a car dealership and into the Simpson Desert.
And the Nissan Navara Pro-4X Warrior is one of those vehicles.
The rear barn-door option brings a significant boost in versatility, ensuring Toyota’s dominant market leader not only maintains its vast customer base but potentially expands it to include forklift-reliant operators who have previously overlooked the HiAce.
Given we had to wait 55 years for this barn-door option, we hope we don’t have to wait another half a century for a fold-down inboard armrest on the driver’s seat, which is now the only item missing from an otherwise formidable workhorse specification.
This is the coolest and toughest Navara on the mainstream market.
The Warrior is 1895mm high, 1920mm wide, 5350mm long (with a 3150mm-long wheelbase) and has a listed kerb weight of 2298kg.
It is taller than a standard Navara, with 40mm more ground clearance than its Pro-4X stablemate and the wheel track has been extended by 30mm (from 1570mm to 1600mm) giving it an aggressive posture.
The bullbar, eye-catching red steel bash plates, wheel arch flares, chunky Cooper Discoverer All Terrain AT3s and black stainless-steel double tube sports bar with sail panel all add to that tough appearance.
It’s a typically robust design comprising MacPherson strut front suspension, a leaf-spring live rear axle that’s excellent for load-carrying, variable-ratio rack and pinion steering and four-wheel disc brakes on all automatic variants, like ours.
The rear-wheel drive chassis has an inherent traction advantage over front-wheel drive vans, particularly on loose or slippery surfaces and with heavy payloads.
Its 1990mm height allows access to underground and multi-storey car parks and its 3210mm wheelbase boasts an impressively tight 11.0-metre turning circle.
The two-tone dash layout is neat and functional with easy-to-use controls and instrumentation.
There’s still no fold-down inboard armrest for the driver’s seat to enhance comfort on long hauls, but given we had to wait more than half a century for a barn-door option, we know Toyota won’t be rushed on these decisions.
Inside the cabin, the new updated dash – with an easy-to-use 8.0-inch multimedia screen, which has wired Apple CarPlay and Android Auto – is the focal point.
The cabin is a well designed space, a neat combination of nice materials and good build quality. But even with leather accents, ‘Warrior’ branding and other nice touches, the cabin feels a bit old and a little smaller and squeezed for space inside than some rivals.
The driver's seat is eight-way power-adjustable, but the front passenger seat is four-way manually adjustable – and that’s disappointing in a circa-$71,000 vehicle.
There are plenty of storage spaces, cupholders, bottle holders and receptacles in which to place your everyday carry gear.
There’s a USB-A charge point in the console tray, and a USB-A and a USB-C in the centre console proper, as well as a 12V outlet in the console tray and one in the centre console.
The seats are quite comfortable and though some people might whinge about them being undersized I reckon they’re okay.
The rear seat, while comfortable enough, is really the realm of two adults only or three children. It’d be a bit squeezy for three adults.
There is a fold-down armrest with cupholders, as well as bottle holders in the doors, map pockets on the seat-backs, directional air vents but only one USB-A charging point on the back of the centre console.
Get ready for the teenage arguments over that!
With its 2225kg kerb weight and 3300kg GVM, the HiAce has a genuine one-tonne-plus payload rating of 1060kg, and up to 120kg of that can be carried on the roof using Toyota’s genuine accessory triple-bar roof rack set.
It also has a braked tow rating of up to 1500kg and with a GCM (how much it can legally carry and tow at the same time) of 4800kg, it can carry its peak 1060kg payload while towing that weight, which is a versatile set of numbers for a working van.
Cargo bay walls and doors are lined to mid-height, the roof is internally lined and there’s ample internal lighting.
It’s accessed from either side through sliding doors with 1010mm-wide openings, or from the rear through the barn-doors which are both equipped with demisters/windscreen wipers and can swing open to 180 degrees.
Each door also has a simple brace which can hold them at 90 degrees opening if required.
The cargo bay offers a sizeable 6.2 cubic metres of load volume, measuring 2530mm long, 1760mm wide and 1340mm high.
With 1268mm between the rear wheel housings and six floor-mounted load anchorage points, it can carry up to two standard 1165mm-square Aussie pallets or up to three 1200 x 800mm/1200 x 1000mm Euro pallets.
Its spacious driver’s cabin has numerous storage offerings including a large-bottle holder and bin in the base of each front door, small-bottle/cupholders in the centre and on either side of the dash, plus a single glove box.
The centre console is well designed, comprising an open storage tray at floor level and a large lidded box between the seats.
This not only has cavernous internal storage but there’s also an external shelf at the front, two large-bottle holders at the rear and another shallow tray set into the lid, which when closed can double as a handy work desk.
The Nissan Navara Pro-4X Warrior, based on the SL Navara, only comes in dual-cab guise with either a six-speed manual gearbox ($68,265, excluding on-road costs) or a seven-speed automatic transmission ($70,765, excluding on-road costs).
For your reference, the Pro-4X automatic is $61,405 (excluding on-road costs) and Pro-4X manual is $58,905 (excluding on-road costs).
Standard features on our test vehicle – a Pro-4X Warrior with a seven-speed auto – include an 8.0-inch multimedia touch-screen with wired Apple CarPlay and Android Auto as well as sat nav, dual-zone climate control, AEB, lane-keeping assist, around-view monitor and a rear diff-lock.
Standard paint is 'Black Star'. Premium paint choices are 'White Diamond' and 'Stealth Grey' (on our test vehicle) at a cost of $650. As always, check with your dealer on up-to-date pricing.
As part of the Premcar engineering upgrade more than $9000 worth of extras in the Warrior (over the standard Pro-4X) include a winch-compatible bull bar with integrated light bar, a Nissan Genuine Warrior-specific tow bar, a larger 3.0mm steel bash-plate, Cooper Discoverer All Terrain AT3 275/70R17 tyres (and a full-sized alloy spare), a 100kg GVM upgrade (now 3250kg), 260mm ground clearance (up 40mm, with springs and tyres making up 15mm and 25mm, respectively), 30mm wider tracks (to 1600mm), revised suspension with new spring rates and dampers (aimed at improving ride and handling), and a larger and taller jounce bumper for less impact harshness at full suspension travel.
But, beyond the engineering upgrades, what’s also interesting about the Pro-4X Warrior is what has had to happen behind the scenes, under Premcar’s direction, to get the vehicle to this stage.
Australia has some of the harshest driving conditions and road/track surfaces in the world. Chopped-up bitumen back roads, soft spirit-sapping beach and desert sand through to spine-rattling corrugations.
And those surfaces and conditions put immense stress and strain on vehicles, drivetrains and components.
Premcar designs, manufactures and validates its vehicle work here in Australia in the harshest of conditions those 4WDs may face day in, day out for the term of their vehicular ‘life’. It’s not testing, it’s punishment.
Australia’s aftermarket sector is great – thriving and always innovating – but unfortunately, as in any industry, there are ‘cowboys’ out there and some of the modifications done to vehicles may be, shall we say, less than ideal and even illegal or non-compliant in terms of engineering approval. The work done to your 4WD may even void your vehicle’s warranty.
But, with Premcar’s Nissan collab, any engineering work or accessory fitment on the Pro-4X Warrior is all covered by a Premcar warranty that matches Nissan’s five-year/unlimited km cover.
Our test vehicle is the LWB (Long Wheel Base) powered exclusively by Toyota’s well proven 2.8 litre four-cylinder turbo-diesel. It’s available with either standard six-speed manual or optional six-speed automatic, like our example.
Painted in standard 'French Vanilla', it has a list price of $46,760, plus on-road costs, but ours is fitted with the new $750 Barn Door option which bumps the list price to $47,510.
It’s available on all LWB and SLWB (Super Long Wheel Base) variants except for the HiAce Crew, HiAce Commuter and LWB manual versions.
Our test vehicle is also the Panel Van variant, which means a buyer can order a full-panel left-hand side sliding door instead of the standard windowed version at no extra cost.
The HiAce comes ready for hard work on sturdy 16-inch steel wheels with replaceable plastic covers and 215/60R16 tyres plus a full-size spare, along with a large centre console offering a variety of storage options.
There are also useful creature comforts in the two-seater cabin like a tilt-and-reach adjustable leather-accented steering wheel, driver’s seat adjustable lumbar support, manual air-con, two 12-volt cabin accessory sockets, folding/heated exterior door mirrors with indicators, and more.
The two-speaker multimedia system has a big 8.0-inch touchscreen plus steering wheel audio controls and 'DAB+2' digital radio.
Multiple connectivity options include Apple CarPlay/Android Auto, Siri voice recognition, Bluetooth, sat-nav and 'Toyota Connected Services', which includes an app for mobile phones and safety/security functions like 'Stolen Vehicle Tracking', 'Automatic Collision Notification', 'SOS Emergency Call', and more.
The Pro-4X has the Navara line-up’s 2.3-litre four-cylinder twin-turbo-diesel engine, which produces 140kW at 3750rpm and 450Nm at 1500-2500rpm.
That's okay because that engine and auto work really well together, yielding more of a subdued, quietly effective partnership than an exciting one.
This ute has a part-time four-wheel drive system with high- and low-range 4WD, and a rear diff lock.
HiAce’s venerable (1GD-FTV) 2.8 litre four-cylinder turbo-diesel produces 130kW at 3400rpm and in auto models like ours a meaty 450Nm of torque between 1600-2400rpm.
Maintenance procedures are simplified by its Euro 5 emissions compliance which doesn’t require AdBlue.
A smooth-shifting Aisin (AC60E) six-speed torque converter automatic optimises fuel economy with full converter lock-up on fourth, fifth and sixth gears, along with overdrive on fifth and sixth for relaxed highway driving. It also offers the choice of sequential manual-shifting if required.
The live rear axle is equipped with an electronically-controlled automatic limited-slip diff, which optimises the inherent traction advantage of rear-wheel drive.
Fuel consumption is listed as 8.1L/100km on a combined cycle.
Fuel consumption on this test was 9.9L/100km. That’s fine considering we included a lot of high- and low-range 4WDing during this test’s hours-long off-road section.
The Warrior has an 80-litre fuel tank, so, going by those fuel-consumption figures I’d expect an effective touring range of about 778km, but remember that figure includes a built-in 30km safe-distance buffer.
That's a fair travelling distance for a contemporary dual-cab ute, but keep in mind that your fuel-consumption will be higher than that because you'll be carrying a lot more gear than we had onboard during our test.
That included vehicle-recovery equipment, a portable air compressor, tool bag, puncture-repair kit, a tyre deflator as well as food and water.
Toyota claims an official combined cycle average of 8.2L/100km.
After 215km of testing, without a load and with the automatic engine stop-start function switched off, our figure based on trip meter and fuel bowsers readings came in slightly higher at 9.8L/100km.
This single-digit economy was achieved purely in city and suburban driving, which is thrifty for a large commercial vehicle weighing more than two tonnes.
So, based on our figures, you could bank on a ‘real world’ driving range of around 700km from its 70-litre tank.
The Navara line-up had the maximum five-star ANCAP safety rating from testing in 2015, but that rating has now expired.
Safety gear includes seven airbags (dual front, front-side, curtain and driver’s knee SRS items), AEB, forward collision warning, lane departure warning, intelligent lane intervention, blind-spot warning, a surround-view monitor (with moving object detection), rear cross traffic alert and more.
The rear seat has three child-seat anchorage points and one ISOFIX point each on the left and right seats.
Off-road driver-assist tech includes off-road monitor, tyre pressure monitoring system, hill start assist, trailer sway control, hill descent control and an electronic locking rear differential.
This top-spec variant is missing adaptive cruise control and is not quite as comprehensively equipped with driver-assist tech as some of its rivals.
The current HiAce generation came armed with a maximum five-star ANCAP rating when launched in 2019 and still sets a safety benchmark.
There are seven airbags plus a plethora of active features including AEB with day/night pedestrian and day cyclist detection, trailer sway control, hill-start assist, lane departure alert with steering assist, road sign assist, blind-spot monitoring, rear cross-traffic alert, front and rear parking sensors, reversing camera, and more.
The Navara range is covered by a five-year/unlimited kilometre warranty and capped price servicing. That’s adequate in terms of years, not the best, but the unlimited km factor is in its favour.
Service intervals are set for 12 months or 20,000km. Capped price servicing is available for up to six years, with prices ranging from $574 for the first service through to $916 for the sixth service. The annual average is $703.50. Not particularly cheap.
The HiAce is covered by a five-year/unlimited km warranty.
Scheduled servicing is set at relatively short six month/10,000km intervals, whichever occurs first.
Capped-price of $290 per service covers the first six scheduled services over three years or 60,000km.