Ford Falcon Problems

Are you having problems with your Ford Falcon? Let our team of motoring experts keep you up to date with all of the latest Ford Falcon issues & faults. We have gathered all of the most frequently asked questions and problems relating to the Ford Falcon in one spot to help you decide if it's a smart buy.

Used Ford Falcon review: 2002-2004
By Graham Smith · 11 Dec 2004
The importance of the BA Falcon can't be overstated.  Had it failed to excite the car-buying public it could well have been the model that spelt the end for Ford as a force in this country. Thankfully the BA has been a success. It has rebuilt the image of the Falcon in the minds of car buyers after it had been badly wounded by the disastrous AU.Model watchThe most damning criticism of the AU was aimed at its styling with its downtrodden curves that gave us a sad and sullen look. Fixing that meant major surgery to body panels, which was no cheap exercise.By the time the BA's stylists had finished there was little of the AU left. The doors were about the only panels recognisable from the old model, even the roof line had been modified. The downcast visage was gone, replaced by bright uplifting looks that gave off a positive vibe instead of the depression felt when sighting an AU.There was also an upgraded six-cylinder engine, a new independent rear suspension, sports shift mode for the auto trans, and some cute new features like the control command centre inside and adjustable foot pedals.The base engine was the familiar Ford 4.0-litre inline six, but it was heavily revamped. It now boasted double overhead camshafts, four valves per cylinder, and variable cam timing, which delivered good performance right through the rev range, with good torque at low revs and a powerful punch at high revs. At its peak the so-called Barra 182 engine produced 182kW at 5000 revs and 380Nm at 3250 revs, with good torque over a wide speed range.Underneath a new Control Blade IRS replaced the old double wishbone system, delivering the handling benefits of an independent system with improved ride comfort and isolation from road noise.  Brakes were improved discs all round with ABS standard, steering was power assisted.Inside, the awkward old dash was replaced with a much more modern design with a hooded instrument cluster and a centre dash console containing the supplementary controls for air-con and sound. Standard features included airconditioning, CD sound, power front windows, power mirrors, power drivers seat and trip computer.In the shopFew problems reported to date. The six-cylinder engine is the most powerful in its class and appears to be largely trouble-free although the extra power seems to have come at the cost of fuel consumption.Make the usual checks for crash repairs, like poor panel fit, variable gaps between adjoining panels, and colour variation.  Check also for a service record.Crunch timeThe BA was too new to feature in the recent used car safety survey, but it's fair to say that it's as least as good as the AU which fared well. Body structure is improved, and with dual front airbags, provides crash protection.Owner's viewsHamilton Saunders has done just 32,000km in his BA, which he says is a good car, comfortable, reliable and excellent for towing, but is heavier on fuel than the previous model. Problems he's encountered are a noise from the steering box, an occasional sulphur-like smell in very hot weather, neither of which the dealer has been able to fix, and the discs have required machining at every service.Ray Tonisson has completed just over 13,000km in his BA and says, apart from being thirsty, it's the best Ford he has owned. It has power and drives very well especially with the Sports suspension. Ford has lifted its bang for the buck on the XT with a good package of standard features.BA FORD FALCON XT 2002-2004* Happier, more sporty styling than the AU* Sports shift auto transmission for a fun driving experience* Class-leading power* Excessive fuel consumptionRating15/20 Much improved model you won't be afraid to admit owning
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Towing is thirsty work
Answered by Graham Smith · 24 Dec 2004

FORD six-cylinder engines are generally thought to be thirstier than rival sixes, and it's reasonable to expect consumption to increase significantly when towing something as large and weighty as a caravan. Depending on the conditions, size and weight of the caravan, consumption could double, but to go up four times seems extreme. Do a consumption test with and without the caravan so you have actual numbers to make an accurate assessment.

Dripping wagon
Answered by CarsGuide team · 14 Jan 2005

SOUNDS as if there's a sealing problem on the dash. I haven't heard of a widespread problem with the EA, so it's more likely to be a one-off related to your car. The EA is now getting old and it could be many things, from rust around the windshield or in the plenum to holes in the dash itself. If it has been worked on by a previous owner they could have left seals out or not refitted them correctly. The seals could be old and brittle and no longer sealing. Try putting it through a car wash and trying to locate the leak.

Too hot for some
Answered by Graham Smith · 28 Oct 2004

YOU don't say how many kilometres your car has done. If it's done plenty it might simply be heavy wear that's causing a loss of oil pressure. Because you say it only happens on hot days, or when towing your caravan, it probably won't show up at other times, such as when you have it checked. Start by making sure all is well with the engine, spark, fuel, etc, and thoroughly check the cooling system to make sure all is well there. Change the coolant and use the recommended coolant, check the fan belt, water pump, and thermostat. If everything checks out you might think about an oil cooler.

Towing options
Answered by Carsguide.com.au · 12 Nov 2004

YOUR poptop would probably weigh about 1500kg when loaded, so that's the weight you need to consider when buying a vehicle. In my view it comes down to where you want to go when travelling, and what you want to do with the vehicle for the rest of the year. If you stick predominantly to the blacktop on your travels, then a regular Commodore or Falcon is probably the best way to go. Both will easily tow your poptop, are comfortable and will give you reasonable fuel consumption. An X-Trail will tow up to 2000kg if the trailer has brakes, so that will also handle your poptop. A recent experience with a 3.0-litre Subaru Outback, rated to tow 1800kg, showed that when it was towing a 1200kg camper trailer the fuel consumption rose about 30 per cent, and rose even more when towing a camper weighing close to its rated tow capacity. That said, the Outback would be a great compromise for round-town use and towing capacity.

Ford Falcon: Backfiring
Answered by Graham Smith · 24 Dec 2004

THE LPG gas engine in the BA has stronger connecting rods than the standard Falcon six. They're the same rods as in the new FPV Typhoon and were put in the gas engine because in at least one instance in development a rod was bent after a back-fire. I haven't heard of a widespread problem in service.

What fuel?
Answered by Carsguide.com.au · 07 Oct 2004

TRY regular unleaded and an additive such as Valvemaster, which you can buy at your local servo. You may find your engine will detonate with the 91 RON. If so, switch to premium unleaded and use the additive.

Ford Falcon: Fitting child restraints
Answered by CarsGuide team · 18 Feb 2005

IT'S generally safer for a child to be seated in the centre rear position. The next safest positions are the outer rear seat positions and, if that's where the booster seat fits correctly, then that's where you should seat the child. It's a good idea to have a trial fitting of any child restraints you're thinking of buying to make sure they can be correctly fitted in your car.

A lease on life
Answered by CarsGuide team · 24 Dec 2004

THE BA XR6s you are seeing in used-car lots may be ex-lease cars that have been turned over after the lease has expired. There's no other explanation. The car is sound and a good buy if you make sure you get one that hasn't been flogged by an uncaring owner.

Cool change?
Answered by Carsguide.com.au · 07 Jan 2005

THE XF Falcon ute has an alloy-headed engine, so it should run a coolant rather than water. But I'd be reluctant to recommend you change now. After 380,000km, it seems to be going OK. I wouldn't change anything.

Disclaimer: You acknowledge and agree that all answers are provided as a general guide only and should not be relied upon as bespoke advice. Carsguide is not liable for the accuracy of any information provided in the answers.
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