Toyota HiAce vs Mini Aceman

What's the difference?

When you consider its competitive pricing (particularly for fleets), resolute resale value, robust construction, rock-solid reliability, excellent load-hauling ability, five-star safety and all-round practicality, it’s not hard to understand why the HiAce is such a popular workhorse. It’s not perfect, like any van, but when performing its intended role it’s very good.

In many ways - range, performance and purchase price, for instance - the Mini Aceman is decent value, somewhat par for the course and would give its logical competition a proper marketplace run. But it’s better than that. The car’s big point of difference is its retro charm and the fact that it’s been tuned to be a fun drive rather than the non-confronting experience some carmakers strive for.

The performance is strong and the handling and steering serve up a bit of entertainment as well as giving the car a particular flavour. Which, as electric drivelines threaten to homogenise cars even further, must count for something.

Yes, some of what you’re paying goes towards that arguably nebulous notion of 'driving-spice' but once you’ve driven it, you’ll probably know what we’re talking about. A new car purchase is always special, so why not make that specialness last a bit longer with a car that will still be an entertainer long after the showroom thrill has worn off.

Meantime, it’s easy to see why Mini has already begun to run-out stocks of the cheaper E model. The SE still manages to play on that cheeky charm, but offers a more mature vehicle into the bargain. Not a bad trick, really.

Note: CarsGuide attended this event as a guest of the manufacturer, with accommodation and meals provided.

Toyota’s unwavering adherence to rear-wheel drive ensures the HiAce has an inherent traction advantage over its predominantly front-wheel-drive rivals, particularly when hauling heavy payloads on low-grip surfaces.

Rear-wheel drive also ensures the front wheels can be turned sharply enough for its 3210mm wheelbase to deliver an impressively tight 11.0-metre turning circle. And its 1990mm height also allows access to underground loading docks and multi-storey car parks.

The chassis design is simple and robust with MacPherson strut front suspension, a leaf-spring live rear axle, variable-ratio rack and pinion steering and (on automatic variants) four-wheel disc brakes.

There’s no mesh-type cargo barrier or solid bulkhead between the cargo bay and cabin (but both are also available as genuine accessories) and the black door-handles and unpainted black plastic front and rear bumpers are designed to best withstand the wear and tear often evident in these areas on hard-working vans.

The two-tone dash layout is neat and functional, with clear analogue instrumentation and dash controls (mostly physical dials and buttons) that are easy to reach and operate. And it sticks with a good old lever-type manual handbrake instead of an electric one. All are chosen for their rugged simplicity.

The only useful item missing is a fold-down inboard armrest for the driver’s seat, offered by numerous rivals to reduce neck and shoulder strain during long days behind the wheel.

Though vaguely retro on the outside, the real nostalgia hit comes when you step inside the Aceman.

The huge, round central display that’s been associated with the Mini brand since day one, returns, but this time in 240mm, OLED screen form.

The display is also where you get to choose how the instrumentation and information looks, with configurable display incorporating a total of eight modes that alter the colours, sounds and visuals of the screen. Is it cool? Er, yes, actually.

There’s also the Mini personal assistant at your service to crank up the heat when you’re cold and switch on the air conditioning when you’re not (all voice activated) and the personal assistant can also learn stuff such as knowing particular navigation co-ordinates mean you’re at the entrance to an underground car-park, at which point the car will wind down the driver’s window so you can flash your credit card. If you think about it too hard, that’s going to be more creepy than cool for some of us.

The move to electrification, of course, is environmentally driven, so the Aceman’s ethos leans into that, too. There is, for example, a complete absence of leather or chrome, the alloy wheels contain as much as 70 per cent recycled material and are produced with renewable energy.

The floor mats, floor structure and interior surfaces are made from at least 90 per cent recycled polyester, and Mini claims a 98 per cent reduction in greenhouse gases compared with the same stuff made from leather.

Our barn-door-equipped test vehicle has a hefty 2245kg kerb weight and 3300kg GVM, which results in a genuine one-tonne-plus payload rating of 1055kg. Up to 120kg of that weight can be carried on Toyota’s triple roof-rack set.

It’s also rated to tow up to 1500kg of braked trailer, which is less than some rivals but in reality should adequately cover most towing requirements of van operators.

And with its 4800kg GCM rating (or how much weight it can legally carry and tow at the same time), that means it can carry its maximum payload while towing its maximum trailer weight. So, that’s a combined total of more than 2.5 tonnes of cargo-carrying ability, which would comfortably meet or exceed most job requirements.

The generously-sized cargo bay, which offers an impressive 6.2 cubic metres of load volume, is accessed from either side through sliding doors with large 1010mm openings, or from the rear through the optional barn doors which can be opened to 180 degrees (with special lower hinges to hold them there) allowing easy access for forklifts.

The cargo bay is 2530mm long, 1760mm wide and 1340mm high and with 1268mm between the rear wheel housings it can swallow up to two standard Aussie pallets or up to three Euro pallets, held in place by a choice of six load-anchorage points.

There’s plenty of internal lighting, the walls and doors are lined to mid-height and the roof features a full-length internal lining, which is unusual for vans and we suspect contributes to suppression of tyre noise emanating from the rear wheel housings.

Cabin storage includes a large bottle holder and bin in the base of each front door, small-bottle/cupholders on either side of the dash and in the centre, plus a single glove box. The well-designed centre console offers another two bottle holders plus large internal storage, which is capped by a hinged lid that multi-tasks as a shallow storage tray and handy work desk.

Perhaps it’s the packaging designed to play the retro card, but I can’t help feeling the door openings on this car are pretty tight. The rear doors, in particular, seem designed for someone smaller than I, and even once I’m in the news doesn’t really improve.

The Aceman’s rear pew seems tight for both foot and legroom and should you have an adult in the back seat, they’re only going to fit by having somebody smaller in the front seats. The chances of a six-footer (183cm) sitting behind a driver of similar stature are pretty slim (over a distance, anyway).

This is all to do with Mini keeping the overall length of the car to just over four metres, and stuffing a compact SUV into that space.

Perhaps that also explains the giant blind spot formed by the thick B-pillar. Either way, taller drivers will find themselves peering around it when crossing or tuning into intersections.

The seats themselves, however, are quite charming. They look a bit small with their cloth trim, but in reality, they’re comfy and supportive. The pleated John Cooper Works front seats that are standard in the SE are phenomenally good. The only thing missing is that distinct smell of leather we’d normally associate with a 60-grand car.

The traditional row of toggle switches under the central screen remains… sort of. These days, they’ve been modified to act as the starter button for the keyless start system and also the gear selector. The problem is that they’re gloss black on a black background, so they can seem a bit indistinct.

The gear selector has also been reinvented – again – with a separate Park button now to the side of the toggle. The other ergonomic glitch I noticed was every time I went for the interior door handle to leave the car, I fumbled for a second till I located it, tucked up under the armrest.

The clean, uncluttered dashboard means a couple of items have moved to the space between the front seats. So, there’s a pair of cupholders, a small, lidded compartments and a pair of USB charge-points all living in the real estate between the front chairs. That’s in the SE, anyway, because the cheaper E retains only the cupholders.

The luggage space is deeper than a lot of EVs manage and the rear seat folds 60/40 to open up a huge area if you don’t need the seats. With the rear seat up, there’s 300 litres of capacity and, with the seat folded, that leaps to 1005 litres.

There are three child restraint tether points, and the luggage space is served by a 12 volt socket.

There’s also a luggage cover that can be quickly removed for taller items. The tailgate is manually operated.

There are also three ISOFIX attachment points for child seats; two on the rear seat and one on the front passenger seat.

Like the electric Mini Cooper launched last year, the Aceman is available in two versions with some important technical differences beyond the usual trim and equipment stuff most carmakers rely on to locate their models on the price totem.

The E (Electric) model is the most affordable five-door Mini EV with a price-tag if $51,990, driveaway. For that you get plenty of kit including adaptive cruise control, augmented reality navigation, heated front sports seats, a panoramic sunroof, sports steering wheel, 100-watt stereo and a cabin with splashes of nostalgia and piano black in equal measures.

There are also 19-inch alloy wheels and two-tone paint which teams a metallic body colour with a black roof. Wireless Apple CarPlay and Android Auto are included, too. So is dual-zone climate control, keyless entry and start, digital radio and folding exterior mirrors

The SE (Sports Electric) gets a different 19-inch alloy wheel, and adds an extra exterior colour as well as the lovely John Cooper Works front seats with electric adjustment, tinted glass, silver interior highlights, a Harman Kardon stereo upgrade and a different trim grade for the upholstery. All yours for $60,990 which sounds like quite a bit of extra money for those add-ons.

Until, that is, you realise the SE also packs a bigger punch with a bigger battery for more range and a perkier motor for better performance. Ah, so that’s where the money goes.

The catch is the E model is not long for the Australian market (I have never, till now, been invited to the launch of a car that was already in run-out). Local customers have voted with their feet and told Mini the more expensive SE is the one they want for a variety of reasons.

So, the E will continue to be sold here until stocks run out, probably around the end of 2025. And for that reason, the model we’ve driven here is the SE.

Toyota’s well-proven 1GD-FTV 2.8 litre four-cylinder turbo-diesel, which also powers Toyota’s HiLux, Fortuna and Prado model lines, produces 130kW at 3400rpm and (in auto models like ours) 450Nm of torque between 1600-2400rpm. Its Euro 5 emissions compliance doesn’t require AdBlue, which minimises maintenance and running costs.

The refined and smooth-shifting six-speed torque converter automatic offers the choice of sequential manual shifting if required. Fuel efficiency is also optimised with full torque converter lock-up on fourth, fifth and sixth gears, along with overdrive on fifth and sixth being ideal for highway driving. The inherent traction advantage of rear-wheel drive is enhanced by an electronically controlled automatic limited-slip diff.

Things kick off the with the E model’s 135kW electric motor that also produces 290Nm of torque. That, says Mini, is enough to get it from rest to 100km/h in just under eight seconds. The motor is powered by a 38.5kWh battery living under the floor

The SE gets more battery and more power; 49.2kWh and 160kW, respectively, with 330Nm of torque on tap as well. The claimed 0-100km/h time falls almost a second to 7.1sec.

A single-speed reduction transmission is fitted and the electric motor in both models is a single one, driving the front wheels in true Mini tradition.

Of course, the other aspect of a Mini’s driving experience is its go-kart handling. To that end, the Mini EV is tuned for handling and response and features a MacPherson strut front end and a multi-link suspension arrangement at the rear. Potentially offsetting that sidestep, however, is the car’s heft which, at 1.6 tonnes, is very un-Mini.

Toyota claims combined average consumption of 7.9L/100km for our test vehicle, but the dash readout was showing 11.0L/100km when we stopped to refuel after 270km of testing.

This was conducted with the engine’s auto start/stop function switched off and comprised a mix of city, suburban and highway driving, of which about one third was hauling a near-maximum payload.

Our own figure, calculated from actual fuel bowser and tripmeter readings, was higher again at 11.8, which still isn’t bad for a vehicle with a kerb weight exceeding 2.2 tonnes driven mostly in busy urban traffic and hauling almost one tonne during our test. So, based on our ‘real-world’ consumption figures, you could expect a driving range of around 600km from its 70-litre tank.

Mini claims a power consumption figure of 14kWh per 100km for the E and 14.4 for the SE. Theoretically, that should give the E a (WLPT) range of 310km and the SE a claimed maximum of 406km.

In reality, you’ll be looking for a power-point before that, because those are both maximum range projections and, in highway conditions, without the regeneration potential of suburban running, you’ll use more power per 100km travelled.

Both version of the Mini EV can use fast chargers, the E model capable of 75kW DC charging, and the SE’s bigger battery able to handle 95kW. Charging at home on an 11kW AC outlet is also possible but, obviously, takes a lot longer to reach full charge.

For DC charging, the Mini uses a CCS Type 2 charging plug.

Speaking of which, on that 75kW fast charger, the E’s battery will go from 10 to 80 per cent charged in 28 minutes, while the bigger battery in the SE will take 31 minutes, its faster charging offset by its larger battery capacity.

At 11kW AC, the Aceman E can go from discharged to fully charged in four hours, 15 minutes, while the SE will take five-and-a-half hours.

It’s easy for drivers of most shapes and sizes to find a comfortable driving position in the spacious cabin, given its height/reach adjustable steering wheel, large left footrest and supportive seating with power-adjustable lumbar support.

Although there’s a huge blind spot over the driver’s left shoulder created by the solid walls of the cargo bay, active driver aids including blind-spot monitoring, rear cross-traffic alert and rear-view camera minimise the potential hazards of changing lanes and reversing out of driveways into busy traffic.

Braking is reassuringly strong and the steering is responsive, with easy manoeuvrability thanks to the conspicuously tight turning circle and lightness of the variable-ratio steering at parking speeds.

The ride quality is reasonably supple when unladen or lightly loaded and, for a van without a bulkhead between the cabin and cargo bay, has comparatively low internal noise levels at speeds up to 80km/h.

The 2.8-litre turbo-diesel, with its sizeable 450Nm of torque, has strong low-rpm response and displays good flexibility in city and suburban driving.

Its performance is optimised by the smooth-shifting six-speed auto, which also delivers fuel-efficient highway travel that requires less than 2000rpm to maintain 110km/h. The sequential manual-shifting function can be handy in certain situations, like carrying/towing heavy loads in hilly terrain.

To test its GVM rating we forklifted 890kg into the cargo bay, which combined with the driver equalled a total payload of 990kg that was only 65kg shy of its 1055kg limit.

The stout rear leaf-springs only compressed about 30mm under this loading, which left more than 60mm of static bump-stop clearance that was more than enough to ensure there was no bottoming-out on our test route.

The turbo-diesel’s ample torque made light work of hauling this payload in city, suburban and highway driving. It was also particularly strong in the hills, where it easily conquered our 13 per cent gradient, 2.0km-long set climb in third gear.

Engine braking on the way down, in a manually selected second gear, wasn’t as strong but far from disgraced given the near one-tonne payload it was trying to restrain. Even so, its four-wheel disc brakes were more than capable of keeping speeds in check.

Our only criticism is the high internal noise levels at highway speeds, when tyre roar through the rear wheel housings can become intolerable over long distances, particularly on coarse bitumen surfaces with an empty cargo bay amplifying the noise.

In our experience, this is a problem shared by all vans at these speeds if they’re not equipped with a sealed cabin bulkhead. So, if your work involves a lot of highway travel, we would recommend fitting one that's available in Toyota’s genuine accessories range. Or buying some earplugs.

Much is made by Mini of its tradition of go-kart-like handling. And fair enough, it’s one of the things that allows the Mini brand to justify a premium price-point. And the good news is that this version, electric driveline notwithstanding, continues that theme. Position the manually-adjustable steering column to the right spot and suddenly, you’re in a car that encourages you to enjoy the drive.

The steering is light but accurate and is actually one of the better calibrated modern, electrically-assisted set-ups we’ve sampled for a while.

The only thing it doesn’t do is give the feeling that you’re sitting right over the physical point in the car that it rotates around when it corners.

Instead, you get the impression of there being a fair bit of Mini nose jutting out in front of you, with the driver’s seat positioned well back in the cabin.

Given the extra length of the five-door layout, that’s not completely unexpected, but it’s something drivers of short-wheelbase Minis will perhaps note.

What that doesn’t affect is the way the car feels tied down pretty well, but never degenerates into a crashing, buck-board. Despite the flat cornering, there’s always some suspension travel left, it seems, and the damping is clearly spot on as it arrests wheel movement without interfering with the fun.

There’s plenty of grip, too, and if you play the Mini game and hustle it through a few corners, the Aceman quickly reveals its fun side, which is precisely the point here.

The instant urge of an electric drivetrain is also very much in evidence and flooring the throttle pedal results in an instant surge of Newton-metres. I could do without the Warner Brothers soundtrack (and I did, by turning it off) but the acceleration itself is pretty impressive without being confronting (as some EVs with their brutal delivery can feel).

The only other thing we’d comment on is a level of tyre and road noise that is far from best in class. Okay, so a bit of tyre roar is okay, and it’s only audible at all because silence from traditional mechanical sources is such an EV thing.

Driver assistance packages abound in the Aceman, starting with adaptive cruise-control, parking assistance, rain sensing wipers and auto headlights, lane-keeping assistance, tyre pressure monitoring and a driver-attention monitor.

There’s autonomous emergency braking that works from 5.0km/h up and can detect cyclists and pedestrians. There’s also blind-spot monitoring, cornering brake control, stability control, rear collision prevention and rear cross-traffic alert and braking.

Inside, you’ll find front, side and head airbags as well as a centre airbag to prevent head clashes in the case of a side impact. There’s also a surround view camera system and rain-sensing wipers.

The Mini Aceman hasn’t been locally crash tested, but other variants of the same platform have been tested in Europe according to Euro NCAP protocols, in which they scored the full five stars for safety.

It is covered by a five-year/unlimited km warranty. Scheduled servicing is a relatively short six months/10,000km intervals, whichever occurs first. Capped-price of $290 per service covers the first six scheduled services over three years or 60,000km.

The Mini factory warranty was extended a couple of years ago to five years/unlimited kilometres. That’s an improvement on the three years the brand previously covered, but it’s still well short of the seven, eight and even 10 years of some competitors. In the fully electric Aceman’s case, there’s also eight years/160,000km worth of cover for the high-voltage battery. There’s also five years of roadside assistance thrown in.

There are no set service intervals for the Aceman, Mini instead preferring to use the concept of condition based servicing which involves the car telling you when its ready for maintenance. There’s capped price servicing available which costs $1371 for the first four years.

Beyond that, running costs will depend heavily on where and how your charge the car. Charging at home form a solar array will be the cheapest, while using commercial fast-chargers will inevitably ratchet up your running costs.