Holden Problems

You shouldn’t need to replace the entire roof lining in your car, but it will need to be removed to have the replacement foam and cloth covering applied. Any roof lining repair will involve getting rid of the old foam that has broken down and caused the delamination of the backing board and the cloth or vinyl. From there, the new foam and cloth can be applied to your original backing board and the assembly refitted to the car.

Another alternative is to have a new headliner installed, sometimes a reconditioned unit that some motor trimmers have on the shelf, ready to go. Some companies will even come to you and replace the roof lining in your driveway or work car-park. You can also source or buy a second-hand roof lining from a wrecked car which, in the case of a common model like a Holden VE Commodore shouldn’t be hard to find. You’ll still need to remove the old one and fit the new one, however. In some instances, you may still be able to buy a brand-new roof lining from the manufacturer, but that’s a long shot and will cost a lot more.

Meanwhile, a VE Commodore roof lining replacement cost will be roughly anywhere from $300 to $600 depending on whether you want the repairer to come to you, you’re happy with a standard (not custom) covering and the car is a standard model. A car with a sunroof fitted will add to that total as it’s a fiddlier job with more to remove and replace.

Repairing the roof lining yourself is not a simple job, as it requires the removal of a bunch of fittings such as interior lights, sun-visors, interior mirrors and that’s before you can even try to manoeuvre the single-piece roof lining out through one of the car’s doors. That’s the reason you see a lot of cars getting around with their roof lining patched up and held in place with everything from thumb tacks to staples.

This all goes back to the 1990s when car-makers discovered that a single-piece, structural-cardboard backing board covered in foam and then cloth or vinyl was a much cheaper alternative than the traditional metal-bow roof lining. The new system was also much faster to fit on an assembly line. But with time and heat cycles, the foam that many car-makers used breaks down into a fine, powdery dust at which point the adhesion between the layers is lost and the cloth sags down and billows into the cabin. Replacing the degraded foam and fitting new cloth or vinyl is the best solution and will return the roof lining to as-new.

There’s more information on what’s involved here.

The biggest potential repair cost for this make and model would probably be the replacement of the engine’s timing chains. These were of poor design and quality from the start and many Commodore V6s of this era have suffered stretched chains which require replacement. It’s not a cheap job, either, and you should budget for at least a couple of thousand dollars. While the vehicle in question has covered low kilometres, the health or otherwise of its timing chains will be down to how well it’s been serviced over the years. Any skipped servicing makes it a ticking time bomb in this regard. But even well maintained vehicles have experienced the same problem.

This is a weird one. I spoke to two different Holden service workshops (former Holden dealers) and the consensus was that the reverse lights on your car are not on a separate fused circuit. Certainly there’s no mention of such a fuse in the owner’s manual. That means, then, that the reverse lights share a circuit with other functions at the rear of the vehicles, possibly the tail-light circuit. Beyond that, nobody could be specific.

In turn, that suggests that it’s not the fuse at fault because, if it was, the whole rear of the vehicle would be blacked-out. Which brings us to the possibility that the problem, rather than being a blown fuse, is rather the adjustment of the switch that recognises the car is in reverse and turns on the lights and camera. This is located on the side of the transmission and, if it’s out of alignment or showing wear in its contacts or wiring, could lead to the problem you have.

Based on the symptoms, it sounds like something is getting hot and shutting down. When you leave it to cool for those 10 minutes, it fires up again. This could be something in the ignition system becoming too hot, or the fuel system (fuel pump) or perhaps even fuel vaporisation.

However, the V6 engine in your Commodore is very well known – notorious, even – for a crank-angle sensor that can stop working when it becomes too hot. This is a condition that seems to set in with age and, as the sensor becomes less tolerant of heat, will simply shut own the engine with no warning. Here’s something to try next time it happens: Identify the sensor in question (it’s located down by the front pulley of the engine’s crankshaft. Keep a bottle of tap-water in the car boot. When the engine stops next time, open the bonnet and pour the cool water on to the sensor. In many cases, the water is enough to cool the sensor and the engine starts right up. Definitely worth a shot before you start replacing other bits and pieces.

The biggest problem with this model of Commodore was it’s V6 engine and that unit’s propensity to suffer stretched timing chains. Cars without a full service history will be the worst offenders, but even a car with a perfect maintenance track record can still require new timing chains. However, this usually occurs long before 200,000kmk have been clocked up, so it would be very interesting to see if the car you’re looking at has, indeed, had this repair made by a previous owner. Of course, even if the timing chain has been replaced, that’s no guarantee that the problem won’t occur again. There’s also a suspicion that the three-litre version of the Holden V6 was a bit underpowered and needed to be driven hard everywhere; a situation that didn’t help timing-chain wear at all.

Other problems with the VE Commodore generally include some electrical problems that are surfacing with age, particularly camshaft-position sensors, a build-up of carbon on the intake valves which can cause rough running and poor economy, oil leaks and leaks from the cooling system. That said, if you can find a good one with an engine that has had new timing chains, the VE wagon represents a lot of car for not much money these days.
 

Doing your own oil changes is a great way to learn a bit about how cars work and develop a relationship with your car. You might even save a few dollars, too, but there are caveats.

The actual act of changing the oil is relatively simple and requires just a couple of hand tools. Basically, you drain the old oil out of the engine via the sump-plug, remove the old oil filter, replace it with a new one and then add fresh oil via the filler cap on top of the engine. If that sounds simple, that’s because that is a very crude, thumbnail sketch of the procedure, but it does cover the basics. Whether you feel confident enough to take the plunge is the next question. A workshop manual is a great investment and will be invaluable down the track.

But other things to consider include the fact that a service is often not just an oil change. There are many other things (transmission, brakes, cooling system etc) to be checked and adjusted at the same time as a scheduled oil change, so doing it all at home requires a reasonably broad idea of what’s going on mechanically. Your service handbook should spell out what tasks are specified for each service (each service is not all the same, either, some are more complex than what’s called a minor service) so that would be a good place to start.

Don’t forget, too, that the old oil and filter has to be disposed of in an environmentally responsible way, something that a professional workshop service takes care of for you. But there’s definitely satisfaction to be gained from this maintenance job and it’s absolutely the best place to start learning.

You’d expect any noise from under a car’s bonnet to be caused by the engine, but if this noise occurs before you’ve started the engine, you’re on to a real mystery. Perhaps the noise can be heard as you crank the engine but before it actually fires? If that’s the case, the clunk or knock could be coming from the starter motor. Or perhaps the action of the starter motor is causing the engine to rock back and forth on worn engine mounts and allowing the engine to hit on the cross-member or some other component under the bonnet. Perhaps it’s a loose exhaust system that’s banging on something as you crank the engine. Once the engine fires and is running, the frequency of its vibrations changes and the clunk goes away.

But I’m afraid that without more information, this one remains a mystery to us.

There are two possibilities here and it will all depend on whether your car is a 2005 model (that was first sold in 2006) or a post-facelift model and also whether it’s a TS Astra or an AH model Astra. If it’s the earlier car, then you might be in luck. The process involves taking the new key, placing it in the ignition and turning the ignition on (without starting the engine). Then, when all the dashboard lights are lit up, you press one of the remote buttons on the key. And that’s about it. You should hear the car lock and then unlock itself to let you know the process is complete and you’re good to go.

For post-2005 models, however, things are not so simple. In this case, you need to either visit a locksmith or a workshop that has the Holden diagnostic gear, as the new key needs to be coded to the car via the diagnostic port. That said, I’d give the first method a try before spending money at a workshop. Who knows, you might just get lucky.

Regardless of whether you use an additive, a car’s Diesel Particulate Filter (DPF) will still need to be cleaned (or regenerated) periodically as soot builds up in it. Short trips where the engine doesn’t get a chance to warm up properly, as well as extended periods of idling in traffic and stop-start running will all hasten this requirement.

In the case of the Captiva diesel, the best way to manually force a regeneration is to put aside an hour and go for a decent drive. The advice from Holden in the day was to travel at more than 50km/h and at more than 2000rpm (which may mean locking the car out of overdrive) for a minimum of 25 minutes. During this process, you should not allow the speed or revs to fall below those two figures which suggests finding a decent strip of freeway to carry out this process. You should also not turn off the engine at any point in this procedure. The broad idea is to get the engine and exhaust hot enough for the filter to regenerate and clean itself.

If, after 100km of this type of treatment, the DPF light on the dashboard hasn’t disappeared, the solution is a trip to a workshop to have the filter investigated and, potentially, hand-cleaned. Experience suggests a couple of attempts may be needed to get this to happen as it should, and in fact, the car’s computer will give you several chances to produce the desired effect before the workshop beckons.

This is not an unknown problem with Holden’s Alloytech V6 engine and can often be traced back to a damaged gasket for the thermostat housing which is located at the rear of the engine block. And you’re right, to change this gasket which costs just a few dollars, involves removing the exhaust and transmission. The best advice is to have the thermostat itself changed while all this work is being done, as it will save you going through it all again if the thermostat ever fails (and they have been known to).

But definitely have it checked out as coolant leaks never fix themselves and a small leak today could easily be a big leak tomorrow, leaving you stranded with an overheating engine. Meantime, you might be lucky and discover that the leak is not from the thermostat housing at all. These engines are also prone to coolant leaks from a pair of O-rings at the front of the cylinder heads which can allow coolant to leak through the valley and out the back over the transmission tunnel, making you think the leak is from the rear of the V6. Don’t rule out the water pump as a source of leaks, either. The trade seems to think about 100,000km is the lifespan for an Alloytech V6’s water pump.