Holden Colorado Problems

I'm with you, Allan; I much prefer a hardcopy book I can lay out in the engine bay with me while I'm working on a car, rather than an e-book that requires an electronic device to access it.

A quick online search revealed that while the official Holden manual is, indeed, most commonly available as an electronic document, there are plenty of hardcopy workshop manuals from other companies available to buy. Another possibility would be to try a Holden service centre to see if it still sells workshop manuals for its cars. Some public libraries also keep a selection of workshop manual to borrow.

The best place to find workshop manual is a swap meet where some vendors have literally hundreds of titles to choose from. A second-hand workshop manual is not only a great form of recycling, the pages with the most greasy fingerprints will give you a good hint on the major problem areas of the vehicle.

Modern common-rail diesel engines with their sophisticated, multi-pump fuel systems and high-pressure injectors can stop in their tracks for any number of reasons, not all of them electrical. You could start by checking the battery and the charge-rate from the alternator (if the engine will restart). But you also really need to be checking the fuel system and the obvious stuff such as a dud ignition barrel that’s shutting everything down. A simple fuse or relay that controls the fuel pump system could have failed, too, with similar results.

The absolute best advice is to have the vehicle electronically scanned at a workshop with this type of diagnostic gear. By having the vehicle tell you what’s wrong with it, you’ll save a whole lot of time and money replacing random bits and pieces, hoping that you’ve identified the culprit.

Your problem could well be torque converter-related, but it could also be something else inside the transmission. The fact that the transmission will not shift back out of sixth gear even going uphill, suggests that there’s – in theory least – a problem with the electronics or hydraulics that control the shifting patterns. That the transmission is also shuddering is either a symptom caused by the same problem, or a result of a second fault in the unit.

It always raises suspicions when a problem crops up just after a vehicle has been serviced, and sometimes that suspicion is well placed. Have you double-checked the level of fluid in the transmission since it was flushed and refilled? Incorrect fluid levels can cause the sorts of problems you’re seeing. So can the incorrect grade of type of fluid used. You should check both these things first and move on from there if they check out okay.

A minor increase in noise when shifting to four-wheel-drive is quite a normal thing to happen. By selecting four-wheel-drive, you’re suddenly engaging the transfer-case output shaft, the front differential and the front driveshafts. So, fundamentally, there’s a lot more mechanical stuff happening, and that’s probably what you’re hearing.

But the change in noise shouldn’t be a huge one, nor should it involve a high-volume noise of any kind. If there’s something screeching, grinding or knocking when the vehicle is in four-wheel-drive, then there’s probably something wrong with the driveline. If the noises are loud or nasty, then you need to have the vehicle inspected to find the cause and fix it before it causes more damage.

This model Colorado doesn't have a completely clean rap sheet in terms of its long-term reliability, so I'd definitely want to see a complete service history with no gaps or skipped maintenance. Beyond that, manual-transmission versions of this car didn't like towing and had a small gearbox component that could fail requiring a new gearbox.

But even an automatic version was known to have (in some examples) oil consumption problems (Holden's fix was to fit a different dip-stick to alter owners' perception of the consumption). Other problems included leaking coolant plugs, electrical wiring issues and even water leaks into the cabin.

All that said, the Holden was actually an Isuzu D-Max under the skin; a vehicle that has a better than average record for reliability among its peers.

Failures of brake-light switches is quite common in modern cars. This is the tiny switch that is located either on the brake pedal itself or somewhere near the brake master cylinder that senses when you’ve applied the brakes and switches the brake lights on to warn following vehicles that you’re slowing.

In the Colorado’s case, the switch is located on the brake pedal, so you’ll need to locate the old one and replace it with a new unit. Most mechanical workshops can do this quickly and cheaply, but if you want to tackle it yourself, the replacement switch can be bought at a parts store or online.

It all depends on what parts of the suspension the workshop is telling you is worn out. If the strut tops or suspension-arm bushes are worn out, or there’s a problem with the ball-joints or tie-rod ends being too worn, then there’s certainly the chance that there’s insufficient adjustment within the system to return your wheel alignment settings to their correct spec. Even a worn out wheel bearing can cause all sorts of wheel-alignment issues.

Just because you haven’t felt the problem, doesn’t mean it isn’t there. These issues develop gradually and we don’t always notice the small changes week to week until they become a bigger problem.

If, however, you genuinely think the tyre shop is trying to rip you off, you can have the car independently inspected to see if you’re being told the truth. Your state motoring club should be able to help here. Sadly, some of the bigger car-repair retailers have been caught loading up a customer’s repair quote in the past, and consumers need to be on the lookout for these bogus `faults’ that will be added to the bill. We’re definitely not tarring all big chain retailers with the same brush, but it’s something to be aware of.

Vibrations through a car at varying speeds or throttle position can be an indication of wheel imbalance, poor wheel alignment, worn suspension parts, a damaged tyre, bent wheel rim, a driveshaft or CV joint problem, engine misfire, gearbox of differential issue, over-tight brake, worn brake drum or rotor and perhaps a million other things.

If the problem is worse since the new engine was fitted, I’d be looking at things like engine mounts which can wear and even fail, leading to a vibration or wobble throughout the whole car.

But if the bull-bar is wobbling in sympathy, don’t rule out a loose bolt(s) in the bull-bar mounts which are allowing it to flop about and send a shiver through the rest of the car. Even a blob of mud stuck in the inside of a wheel rim can be enough to imbalance that wheel and produce the same effect when the particular harmonics of slowing down enter the equation.

You could start with the engine mounts and work your way backwards along the driveline, looking for worn couplings, U-bolts and universal joints. If you have a Go-Pro camera, maybe mounting that under the car and reviewing the footage afterward might give you a clue as to what’s causing the wobble. Having the wheels and tyres balanced would be another relatively inexpensive way of ruling out one possibility.

There’s a chance that the battery is old enough that it won’t hold charge for long, so a check of the battery’s general health would be the first step here. Beyond that, conventional wisdom holds that there’s something in the car that’s staying on even though the ignition switch is off, and that’s what’s draining the battery.

But before drawing the latter conclusion, attend to the basics: Make sure the battery terminals are clean and tight and test the vehicle with the engine running to make sure the alternator is, in fact, charging the battery at the correct rate. Most tradesmen agree that something between 13.5 and 14.5 volts at a fast idle is about right for the alternator. While the voltmeter is hooked up, turn on the headlights and make sure that the alternator keeps up. If the voltage drops during this stress test, you could have a dodgy regulator.

If that all checks out, the usual suspects here become a stereo (particularly an aftermarket one) or an alarm system (ditto) that is draining the battery. Make sure that the ignition switch is, indeed, turning everything off and then go back and check the car in the dark to see if there’s a courtesy light or underbonnet light that’s still on and slowly sending the battery flat.

If nothing sticks out as being wrong, the next step would be to take to the car to an auto electrician who can use a multi-meter to check each circuit in the car individually until they find the one that’s energised when it shouldn’t be. It doesn’t take a huge current draw to flatten a battery or at least take it to the point where it will no longer start the car.

Ignoring this will not only eventually leave you stranded, it will send your battery to an early grave as batteries don’t appreciate being flattened over and over again.

Most glow-plug systems in diesel cars work on a timer system. The manufacturer will have worked out that X seconds of current will heat the plugs to a temperature sufficient for easy starting, so that X-seconds period is where the timer will be set.

What happens, though, is that glow plugs can lose their efficiency over time (and with 233,000km on board, your car is a candidate for that to have happened). As that efficiency is lost, they don't produce the same amount of heat as they used to and, therefore, the timer isn't giving them long enough to heat the combustion chamber sufficiently. When that happens, the engine becomes hard to start. The other possibility is that the timer itself is faulty and isn't giving the plugs power for long enough. The fact that your engine starts easily after the first cold start of the day, suggests the glow-plugs are, indeed, at fault here.

The other possibility is that the car's electrical system is not sending enough voltage to the glow plugs to make them work properly. This can be verified quickly and easily with a voltmeter. This method can also verify the length of time the timer is supplying power to the plugs.

In vehicles where the timer has already shut off the power to the glow-plugs before enough heat has been generated, the solution is often a new set of glow-plugs. The good news is that these aren't expensive, nor are they difficult to change if you know what you're doing. The caveat is if you aren't sure of what you're doing, at which point the fuel system on a common-rial diesel injection system can be very dangerous to tamper with due to the super-high pressures involved.