Ford Problems

In the 20 years since its introduction the Falcon XR6 has become the quintessential Australian performance car, blending the robust and reliable Falcon driveline with the refinement and sophistication once only available in an imported European GT. There were plenty of doubters when it was originally launched, lots didn't believe a six-cylinder car could win over a market that worshipped at the altar of the V8.But it has and the XR6 and its sizzling sibling, the XR6T, have become firm favourites with Australian buyers. As the latest in the line, the FG is perhaps the best of the bunch. Based on the FG Falcon released in 2008 the FG XR6 and XR6T use the basic Falcon four-door architecture, but build on it with a range of mechanical and cosmetic upgrades that transform the family Falcon into an impressive driver's carThey can be identified externally by specific grilles, bumpers, fog lamps and alloy wheels, while inside they feature sports seats, instruments, alloy pedal covers and gear shifter on manual models. At the XR6's heart is the Falcon six-cylinder engine that puts out 195 kW and 391 Nm, which is linked to a five-speed auto, six-speed auto or six-speed manual.Underneath the suspension was retuned for a more taut, sportier drive. The XR6T, with a whopping 270 kW and 533 Nm on tap from its turbocharged version of the 4.0-litre six-cylinder engine, was a blistering drive.It was much more overt in its intent than was the mo re reserved XR6. In addition to the turbocharged engine the XR6T also had a limited- slip differential, upgraded brakes, larger alloy wheels, and the option of a ZF 6-speed auto to handle the engine's output. On the road both models were sure-footed and smooth, with a comfortable ride.Build quality has long been an issue with the Falcon, but the FG seems to be better than most of its predecessors and doesn't appear to attract the same level of owner complaint. Still, it's worth doing a thorough inspection all over the car looking for signs of possible build quality issues, and have them fixed before you take delivery.Mechanically the XR6, with its fundamentally stock drivetrain is sound and little goes wrong with it on a regular basis. The issues that affected earlier models have mostly been resolved and don't appear to affect the FG. Thoroughly test the auto transmission when on a test run and make sure it shifts smoothly, without reluctance and that there's no thumping of shuddering through the driveline. Repairing the 6-speed auto is a very expensive business, something to be avoided. Consider having the auto transmission serviced on cars with high mileage.Also take note of any brake shuddering, which could indicate new pads and rotors are needed. Rotor and pad replacement are a fact of life with the Falcon, and should be factored into the running costs. Checking the XR6T needs an even more thorough inspection, as enthusiast owners would have driven them hard.Listen for knocks and clunks in the suspension, check the clutch for signs of wear, like a low take-up, slipping, shuddering etc. Like the XR6 thoroughly test the automatic transmission, which is likely to have come under extreme pressure from enthusiast drivers. Anyone looking to buy a potential classic should consider an XR6T.Safe, sound sports sedan with all the performance you could want, and more in the turbo model, which is a potential future classic in waiting.

Ford's Falcon is a rugged family car that copes well with rough and ready Australian bush roads so are very popular out there. They can be on the large side for close city work but have good outward visibility and a reasonably tight turning circle so aren’t too hard to drive in confined spaces.The radical styling of the AU was years ahead of its time when it was introduced in September 1998 and many conservative buyers didn’t like it. Facelifts to create the AU Falcon Series II in April 2000 and to the AU III in November 2001 helped a bit. However, it wasn’t until September 2002 that a major facelift to produce the BA Falcon started to put the Falcon back into buyers’ minds again.The BA Falcon was further upgraded to the BF Falcon in October 2005. Visual differences are minor, but there were significant changes to the transmissions at this time – more about them later. The introduction of the new FG series Falcon in May 2008 lifted awareness, but its shape was on the conservative side (it’s hard to please people…) and sales didn’t return to the record levels Falcon had enjoyed in the past.Falcons have seating for five adults, though four makes more sense because the use of rear-wheel drive means the transmission tunnel takes up a lot of foot room in the centre-rear position. Legroom and headroom are ample for all but the largest adults.Some find the relatively steep slope of the roof in the AU to BF series makes it awkward to get into the car. This applies to both front and back seats in sedans, naturally the back seat of the wagon doesn’t have this hassle. Comfort is very good and passengers can step out of a Falcon after a trip of hundreds of kilometres still feeling fresh and relaxed.The boot in the sedan is rather shallow in the older models and the slope of the bootlid on the AU reduces its practicality. It’s easy to load thanks to a good-sized opening. The BA is noticeably better, though still on the shallow side. Falcon station wagons are great load carriers as they are built on a longer wheelbase than the sedan so they have a long, wide, practical cargo area.The rear end of the BA is virtually identical to that of the older AU. Ford chose not to do an FG variant of the wagon. Instead, it created a Series III BF model to sell alongside the FG sedans. It wasn’t a success and was discontinued in 2010. Handling is surprisingly good for a car of this size and mass. You wouldn’t call it agile, but Falcons hold on when cornering at speeds far above those likely to be attempted by most drivers.Ford's six-cylinder engines all have a capacity of 4.0 litres but come in several formats, including one with a turbocharger. An interesting variant on the six-cylinder is a dedicated LPG engine. These are very common in taxis, but less so in private cars, with the exception of Victoria, and the engine is all but indistinguishable from a petrol unit to drive. It’s quite a bit thirstier than the petrol, so fuel range suffers.The standard AU six-cylinder unit is good enough, but the BA’s six-cylinder is noticeably smoother and offers even better performance. Ford fitted a 5.0-litre V8 to the AU, but it didn’t have a lot more performance than the six-cylinder units and was on the thirsty side. Much better were the BA bent eights: there was a choice of two, each with a capacity of 5.4 litres, one with a single-cam cylinder head, the other with a twin-cam setup.An impressive four-cylinder turbocharged engine was introduced midway through 2012. It has plenty of power and torque and lower fuel consumption than the big engines. The four’s lighter weight gives the big car a nicely nimble feel during cornering. Automatics were all four-speed units until the launch of the BF, when a sophisticated six-speed ZF unit was installedlpgThe ZF was originally only fitted in the topline variants, with the rest of the range using the four-speed. With the introduction of the FG Falcon in May 2008 all received the six-speed auto, with the exception of the LPG power models, which stuck with the old four-speed unit. A six-speed auto was finally installed behind the new design of LPG engine in July 2011.Manual gearboxes are rare and probably best avoided in all but the sporting XR6 and XR8 as they can affect resale value. The manual was a five-speed until the October 2005 BF series, when a six-speed was installed. Prices for spare parts, servicing and repairs are very reasonable and there are Ford dealers just about everywhere in Australia.Most spare parts for the Falcons covered here are readily available, although a few bits on some older cars may have to come from a wrecker. These are very simple cars to work on, with plenty of underbonnet and undercar space. We recommend having a workshop manual at your elbow before starting the work.Insurance prices are generally very reasonable and premiums for the everyday models are invariably at the lower end of the scale. It will generally cost more to cover a V8 Falcon than a straight-six, and be dearer again for a turbo six.WHAT TO LOOK FORRust is far less of a problem in these newer Falcons than old ones. To be on the safe side, check the door lower corners, door sill panels, mudguards and bootlid. If you do find serious rust the car may have been badly repaired after a crash.Many thousands of used Falcons will have been taxis at some time in their life. Be wary of one running on dedicated LPG, while these are quite common in Victoria, they are rare anywhere else in Australia. Signs of an ex-taxi are vinyl, rather than cloth, upholstery, severe wear both inside and out, holes where signs and a taximeter have been removed, and possibly a paint respray.Engine wear is indicated by a reluctance to start and by smoke from the exhaust and/or oil filler cap when the engine is revved. Four-speed automatics can cause problems on hard driven cars, especially the older models. Check they change gears cleanly and don't hunt up and down through the ratios. Be suspicious of any automatic that’s slow at going into gear from Neutral or Park.Listen for a whining differential when driving at around 60 to 90km/h. Check the cabin for damage caused by wild kids. In station wagons have a good look at the load area for signs of commercial use.CAR BUYING TIPNo matter how good a car looks on the surface it may have problems under the skin, never buy without a full inspection. 

The Australian car maker has issued the safety recall for 8798 of its imported Escape - models with the 3-litre V6 with cruise control only - built between November 1st 2001 and February 1st 2006, over a problem with the cruise control cable and the engine cover.Ford Australia spokesman Martin Gunsberg said the recall relates to 18,480 vehicles across that Asia Pacific and Africa region. "A similar recall was issued relating to left-hand drive versions of this vehicle with the same issue earlier this year," he said.The recall notice said the possibility of "inadequate clearance between the engine cover and the cruise control cable" which could allow "the engine to be stuck at full power when the accelerator pedal is fully or almost-fully depressed.The company's recall notice also said a throttle that is stuck fully or almost fully open may result in very high vehicle speeds and make it difficult to stop or slow the vehicle. The problem may occur "regardless of whether the cruise control is being used or not."Owners are being advised by the carmaker, who is writing to those owners affected, to contact a Ford dealership for inspection and rectification. The notice also warns driver to avoid near or full-throttle pedal pressure in a bid to reduce the chances of the dangerous problem occurring."If a driver experiences a stuck throttle, the driver should firmly and steadily apply the brakes without pumping the brake pedal, shift to neutral, steer the vehicle to a safe location and switch the engine off after the vehicle has completely stopped," the recall notice said.Ford in the US is recalling nearly 485,000 Escape V6 SUVs to fix sticking accelerator pedals after the US National Highway Traffic Safety Administration received 68 complaints relating to 13 crashes, nine injuries and one death, however Ford Australia has received no reports of the issue occurring here.For further information, contact Ford's customer relationship centre on 1800 503 672.