Are you having problems with your Ford? Let our team of motoring experts keep you up to date with all of the latest Ford issues & faults. We have gathered all of the most frequently asked questions and problems relating to the Ford in one spot to help you decide if it's a smart buy.
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It is unacceptable for a chassis to crack under normal driving use, you might accept some cracking if the vehicle was being used in extreme conditions. We haven't had any other reports of Rangers having this problem; the only other vehicle that has been reported to us with chassis cracking is a Nissan Navara. Likewise we haven't had other reports of cylinder head problems with the Ranger diesel. I would expect Ford to come to the party with some of the cost of repairs, but being the second owner and having already had the repairs done you claim has been weakened.
You've got very little chance of getting any compensation from Ford, the car is four years old and out of warranty. I would suggest that in future you don't let the fuel level drop so low, that way you minimize the chances of picking up any rubbish from the bottom of the tank that might damage the fuel pump or block the fuel filter.
With the window up and the door closed try running some duct tape over the seal on the outside of the door and that should tell you if it's the window or the door seal not sealing.
I doubt that it was ever 11 L/100 km on LPG. I would accept that it could be 11 L/100 km on petrol, and if so I would expect the consumption to rise to about 14 L/100 km when converted to LPG. If it returning 20 L/100 km on LPG then I would take it back and have the calibration of the system checked, I think that's where your problem could be.
Try an auto electrician, they might be able to repair the switch, or might even be able to source the switch from overseas if they can identify. The problem, of course, is that Ford Australia doesn't stock it as an individual part, only as part of an assembly. Unfortunately that's what the car business has become, and dealers are now mostly part swappers, not repairers.
If the alternator is charging ok, the problem must be a leak somewhere that causing the battery to drain. Make sure the lights in the boot and the footwells go out when you close the hatch or the doors. If they are working correctly it's really then best to see an auto electrician and have him trace the problem.
I would go back to the local mechanic and discuss the issue with him. As you say you have spent $1600 with him without any success, but I doubt that you will find the fault on diagnostic equipment. That really only shows a problem when it's showing all the time, not when it's an intermittent problem as it appears to be. It's most likely to be a faulty connection or a faulty sensor.