Ford Problems

The original vane-type oil pump fitted to the 2.2 and 3.2-litre PX Ranger engines was a source of great misery for some owners with failures and a peculiar oil-changing regime forced upon owners. If the gear-driven style pump you've replaced it with is a good quality item, it should last the remainder of the vehicle's service life.

Unfortunately, it sounds like you have one of the dreaded Powershift dual-clutch transmissions in your car. If that's the case, then this type of transmission behaviour is all too common and, we're sorry to tell you, is a sign that the gearbox is about to die.

Ford was hauled over the coals by the ACCC back in 2017 for 'unconscionable behaviour' regarding this transmission and its approach to dealing with consumer complaints about it. We'd be talking to Ford Australia's customer service department as it will have a standard procedure now for dealing with such problems.

All that said, your car is well and truly out of warranty now, but Ford knew years ago that it had a major problem with this transmission, so it's worth asking about compensation or help with repairs. The other piece of advice is to not sink too much money into the car, as the trade and consumers know it's a ticking time bomb and, as a result, this model is worth very little as a trade-in.

The short answer is no. Ford changed from a range of normally-aspirated engines in late 2016, to a newer, turbocharged 1.5-litre engine for the 2016 model year.

In theory, any engine can be made to fit any car, but there's no chance of this swap being an easy or inexpensive one. You'd also have to change the transmission to suit the newer engine and then there are the thousands of modifications to things like heater cores, radiators, engine mounts, steering and suspension components, exhaust systems and anything else that could be in the wrong place to suit the newer engine. And that's before we get to the different computers the newer engine will have to run it properly. You'd probably also need to have this conversion signed off by an engineer to ensure its legality and safety, too.

The simple solution (particularly ion a relatively inexpensive car like a second-hand Focus) is to simply buy the version you want in the first place.

By buying a manual Focus, you neatly sidestep the biggest problem with this car, that of the perennially faulty DCT transmission. As a rule of thumb, the advice is to never buy a Ford with this transmission, purely because its failure is a question of when, not if.

The irony is that the rest of the car was actually pretty reliable, so as long as the recall for a potential fuel leak caused by a blocked carbon-canister has been attended to, you stand a good chance of buying a reliable car.

A misfire under load is often suggestive of an ignition or fuelling fault. You can check the performance of the fuel pump to see that it's delivering the volume of fuel it should, but don't ignore things like dirty fuel filters as a cause of poor fuel delivery.

That said, this engine is particularly susceptible to failures of the ignition coils. In fact, most mechanics who know their way around this engine will suspect faulty coils before anything else. It's not a terribly expensive fix even though there is a separate coil for each cylinder, but nine times out of ten, this will be the problem in a misfiring Falcon or Fairmont. The other piece of advice is to ensure you only use the genuine Ford ignition coils rather than a cheaper, knock-off coil.

Transmission fluid should generally be a pretty pink or red colour. If it’s black (and/or smells like burned toast) that suggests that it is way overdue for a change of fluid and a new filter, and also that there could be lots of wear inside the transmission.

Tiny bits of the clutches and bands that control an automatic like yours wear off over time and it’s these that are discolouring the fluid. That fact that they’re black, also suggest they’re burned having been overheated at some point in the past.

A transmission shop should be your first port of call, with instructions to diagnose what’s wrong and work out a strategy from there. If the transmission is badly worn, it may need replacing or rebuilding. But you might be lucky and discover that the fluid is simply old and depleted (from a leak somewhere) and the transmission may recover with a full service. Don’t count on it, however.

Your Everest would have come brand-new with a three-year/100,000km warranty which has now well and truly expired. So you can forget about Ford contributing to the cost of repairs.

Roof racks cop a pretty hard life in some cases, and damage to their coating or paint is not uncommon. Even if it's just the effects of UV radiation (rather than physical damage) roof racks are in the direct firing line of the sun's rays for a lot of the time.

The best advice would be to get an automotive spray painter to repaint the roof rails in a durable product that matches the original finish. This shouldn't be difficult for any professional shop and would return the car's appearance to new, providing the rails are the only blemished areas.

It sounds like your diagnosis that the vehicle went into Safe or limp-home mode is spot on. Being fully loaded and travelling at speed up a long hill on a super-hot day could certainly be enough to make the car enter limp-home mode for its own preservation. This is confirmed by the fact that after a break and downhill run, the temperature stabilised and the car came back to full functionality.

Modern turbo-diesel engines make lots of power and torque these days, but they do that by burning fuel and that creates heat. You might also find that the limp-home mode initiation was at the behest of the transmission which would also be damaged if it got too hot.

Car-makers have designed these limp-home modes to protect the vehicle from permanent damage in severe operating conditions, and in your car, it seems to have done its job perfectly. The only unknown is whether the limp-home mode was initiated by the conditions or something actually wrong with the vehicle. It would be wise to have it checked over to make sure the cooling, fuel-injection and transmission systems don’t have a separate problem that is causing the Everest to enter Safe mode.

This sounds like a case of the air-conditioner freezing up over time. It can be caused by a few things, but essentially, it will start out cold and then gradually lose effectiveness till it's hardly blowing air at all, and that air is no longer cold.

It's caused by a build-up of ice in the system which blocks the air flow and prevents any further chilling of the air coming into it. To check this, next time it happens, jump out, open the bonnet and see if there's ice forming on the air-conditioning pipes under the bonnet. If that's the case, an air-conditioning specialist should be able to identify the problem and sort it.

All versions of the Ford Territory form this era used the inline six-cylinder 'Barra' engine from the Ford Falcon. This engine used a timing chain rather than a toothed rubber belt. The chain should be good for the life of the engine and should not need replacing.