Mitsubishi Pajero Problems

Even when it’s completely empty, your caravan is still likely to weigh a couple of tonnes (give or take). At which point, you’re using a fair chunk of the Pajero’s towing capacity of 2500kg. What’s happening is that the transmission of the car is choosing to shift down a gear or two to bring the engine up to a speed where it’s making enough power and torque to haul the rig along at the speed you’ve chosen to travel at. Maximum torque in the Pajero’s 3.5-litre V6 occurs at 3500rpm, so that’s what the transmission will aim for when you need maximum thrust.

The process also takes some of the load off the transmission, helping it live longer and avoid damage and overheating. There’s a general rule that says you shouldn’t really tow anything remotely heavy with the transmission in overdrive. Experienced towers physically lock the gearbox out of overdrive, and this, essentially, is what the car is doing for you by shifting down gears when a hill or headwind increases the load on the driveline.

The petrol V6 in the Pajero was never a fuel sipper, and I’m not surprised you’re seeing higher fuel consumption in this scenario. This is also the reason many people who regularly tow choose a turbo-diesel to do so.

This model Pajero is a bit notorious for having a crank-angle sensor that can fail over time. This is the part of the engine that tells the computer which cylinder needs to fire next, and precisely when, and if it starts to fail, that information is not conveyed and the engine will stall.

This sensor can fail gradually and intermittently too, producing the sort of hit and miss running you’re seeing now. It will often start to fail once the engine gets hot, and perhaps that’s why your car is stalling after running for a short time.

The bottom line is to not ignore it as it won’t fix itself and will eventually get worse until the car won’t start at all. At which point, you’re stranded where ever you happen to be. It shouldn’t cost too much to replace the sensor, but a mechanic should be able to tell you if, indeed, this is the problem.

From memory, the centre orange light on this vehicle indicates whether the locking centre differential is engaged or not. When the light is on, the diff in engaged. When it’s flashing, it’s in the process of engaging electronically. For this process to occur, the main transmission needs to be in neutral, so trying to get the vehicle to move and change gears while the diff is somewhere between engaged or disengaged, might be the problem.

I’ve also heard of problems with the sensor that detects whether the centre diff is engaged or not on this make and model. Sometimes the sensor can die, other times it’s just a wire that has fallen off, but it could mean that the vehicle is confused about what to do and the transmission is stranded in neutral as result.

Try rolling the car forward a few metres (if possible and safe) to see if that small amount of movement allows the diff to engage and normal operation to be restored.

This problem could be caused by any number of things to do with the fuel or ignition system, or even a sensor that is not giving the on-board computer the information it needs to light the fire. But since your car is now almost 20-years-old, there’s a very good chance that the problem is a fuel pump that has simply stopped working. These pumps have a finite lifespan, and when they stop, they often just quit on the spot, leaving you stranded.

The other possibility in a Pajero is that the crank-angle sensor has failed. Without this functioning, the computer cannot determine which cylinder it should be firing when, and that will also put a stop to play. It’s a relatively common Pajero thing.

This sounds like a classic case of a vehicle with a fuel pump that has died. Electric fuel pumps have a very finite lifespan and, when they stop, they do so suddenly, for no apparent reason and with the result that the engine will simply not start or run at all. By spraying starting fluid into the engine, you’re giving it a sniff of fuel; enough to make it fire, but not run for long.

You’re probably looking at a new fuel pump, but don’t forget to check fuses and relays, the lines for leaks and the various fuel filters for cleanliness.

This light is designed to warn you that you have the centre differential locked. This diff lock should only be used off-road in limited-grip situations and having the lock engaged on the bitumen will soon break expensive driveline parts. You’d also notice if the diff was engaged as the car would feel very odd to drive with lots of clunks and groans and no desire to be steered normally.

What’s more likely is that the light itself or the sensor that triggers it has a short-circuit that is feeding the wrong information to the body computer which then lights up the warning. By shutting the engine down and restarting it, you’re effectively rebooting the body computer and things go back to normal for a while. An auto electrician would be our first stop.

If by some chance the light is illuminating because the diff lock is, indeed, attempting to chime in, you have a more serious problem as the driveline might well suffer huge damage if the lock managed to actually engage on the highway.

Squeaks from the engine bay are often caused by worn drive belts, their pulleys and tensioners. You might even have a worn power steering pump, water pump or air-conditioning compressor that is giving off the odd squeak or groan. It’s worth tracking down, though, as should any of these components seize or snap, you could be left stranded.

Check around the water pump for any sign of moisture. At the bottom of the pump housing near the front of the engine, there should be what’s called a 'weep hole’. Any dampness here suggests a pump that’s already leaking and could let go any time, perhaps without further warning.

Even an air leak in any of the car’s vacuum systems (including the one that powers the brakes) can sound like a squeak or squeal, so check all the rubber lines for splits or holes and also that they’re tightly secured to their respective fittings.

Don’t forget to look for any evidence of chafing or rubbing together of various parts. This can also create odd noises.

Provided the blown head gasket is the engine’s only problem, then you can certainly squeeze plenty more kilometres from it by replacing a blown head gasket. It’s a pretty involved process, however, and requires removing the cylinder head, cleaning the surface, and fitting a new gasket. You also need to check the mating surfaces of the cylinder head and the engine block to make sure they’re straight and able to form the seal the engine requires. So, it’s pretty specialised work.

The wild card comes in the form of what else is wrong with the engine. If it’s worn internally and burning oil, for instance, it might not be worth spending the money to change the head gasket. In that case, a full rebuild or a replacement engine makes more sense.

This sounds – on the surface – very much like a problem with the car’s body computer. The body computer controls all the electrical functions you’ve just listed as well as potentially being responsible for controlling the immobiliser. If the computer isn’t telling the immobiliser to switch off, you could easily find that the engine will turn but not fire.

It doesn’t work every time, but one way to reboot the body computer is to disconnect the battery and leave it overnight. This will sometimes restore the computer to factory settings (for want of a better term). If the computer is on the way out, however, this reboot may not be permanent. The other thing to check is the battery inside the ignition key. A flat or weak battery here can also mean the immobiliser doesn’t switch off and the engine will refuse to start. If none of that does the trick, an auto electrician is your best bet.

Unless your engine is overheating very quickly and then miraculously cooling instantly, I’d say there’s a problem with either the temperature gauge itself or the sender/sensor unit that controls it.

An auto electrician will be able to test the gauge and its sensor and tell you what’s happening. Scanning the vehicle electronically might also reveal the cause as the onboard computer may have logged this odd reading as a fault code.