Holden Rodeo Engine Problems

When an engine (petrol or diesel) inhales water through its air-intake system, it's never usually a good outcome. Because water is – as is any liquid – non-compressible, the engine's pistons will try to achieve that but, in the process, the engine will lock up and all sorts of internal carnage can ensue.

If you're lucky, the damage will be fixable but can still involve bent con-rods, broken pistons and bent valves. If the lock up was more severe, there's a chance that the engine block could be cracked or a con-rod has broken and punched a hole through the crankcase. Sometimes the force of the lock up is sufficient to smash the main bearing caps and throw the crankshaft out of place. In any of those latter cases, the whole engine would be considered a total loss.

But even if you've gotten away with a bent con-rod or two, you'd still need to rebuild the entire engine and, in the context of a 2004 Rodeo ute, you might find you're spending more money than the vehicle is actually worth.

A potentially better idea would be to find a good, tested second-hand engine from a wrecking yard or any other sort of damaged Rodeo and do a relatively simple heart transplant.

If the engine were reconditioned by a reputable engine reconditioning company and they gave you a guarantee with it you can be confident that it will last a long time. How long is impossible to say. There would be little difference between the exchange reconditioned engine and the one done by your mechanic. Either way you should check on what they are going to do the engine in the reconditioning process, so you can be confident that it is done professionally and properly.

Our LPG experts tell us there are a couple of issues that could create such a problem, but the most likely is that one of the control modules in the gas system has been damaged by water intrusion. Take it to an installer experienced with your brand of system.

The Rodeo has a known issue that can cause the petrol consumption while operating on LPG, as you describe. You need to take it to an LPG mechanic, preferably one who knows the particular system fitted to your vehicle who should be able to fix it.

It would be possible, but I wouldn’t recommend doing it, as there’s too much work required. I would recommend converting it to LPG, you’ll get the savings and it won’t cost you anything like as much. Use a good quality sequential LPG injection system, and check the general condition of the engine before making the conversion.

We are told there can be problems integrating LPG systems on the Rodeo. Our advice is that with an early central point mixer type system the car’s ECU can be picking up an oxygen sensor signal that is at variance to the normal signal when running on petrol. Later injection systems don’t suffer from this problem. To sort that out you need to take your car to an LPG specialist. Also check the obvious, that your car is tuned correctly.

Everything has a statutory guarantee with it that covers the goods as sold. That you installed the engine yourself shouldn’t have any bearing on the guarantee, unless it can be shown that you have done something to cause the fault. In your case it would seem that is not the situation and the problem is with the engine as supplied by Holden.

There are a number of LPG systems available for diesels, but they’re different from those we’re used to on petrol engines. In the case of the diesel system an amount of LPG is substituted for diesel, the engine never runs on LPG alone, and the effect of that is to increase power. The idea is then that you back off the throttle and save on fuel, but some people make full use of the extra power and can suffer engine failures as a result. I would urge caution and certainly urge you to talk to other owners who have done the same conversion you are considering to get their experience. It’s also crucial to have an experienced installer do the work on your car.

Holden switched from the Isuzu 3.5-litre V6 to the locally produced 3.6-litre Alloytec V6 in 2006. The fuel economy was claimed to have improved by around 2.5 per cent in the switch.

Holden walked away from dual-fuel in the Rodeo after they fitted the Alloytec V6 engine because it was too complicated for them to fit the LPG-compatible engine on the production line in Thailand, but local converters have been doing the conversion without any problems. Have a reputable brand of LPG system fitted by a competent installer and you shouldn’t have any trouble.