Toyota Corolla vs Hyundai I40

What's the difference?

After several years in market, the Toyota Corolla Ascent Sport Hybrid stands up well. Late 2022 upgrades have helped keep the hybrid powertrain on the pace and the multimedia system competitive. The sedan layout is better than the hatch for carrying people and cargo, it’s a refined and comfortable drive, and the ownership package sets the pace in this category. That said, safety is good but could be better, the CVT’s a bit drony, there are some small things we’d like to see on the standard equipment list (adjustable rear ventilation, extra USBs) and there’s room for improvement in terms of in-cabin storage. But overall, it’s hard to go past this small sedan proposition.

The i40 Tourer in the Active grade is great to drive, it’s practical, and should be low-cost to run. But you can bet the new version, due to arrive soon, will be, too. If you can wait, it's a safe bet the new i40 Tourer will have an updated look, improved safety equipment and retain all the good points of the previous model. 

The current Corolla sedan arrived in late 2019, a bit over a year after the hatch, and the car’s dramatic face with long angular headlights and huge lower grille has held up well.

Always a subjective call, but I think it still looks fresh and distinctive, in the case of the sedan, balanced by a less complex rear treatment, no doubt applied with a four-door buyer’s typically more conservative tastes in mind.

Worth noting for an entry-grade model our Ascent Sport looked particularly classy in ‘Atomic Rush’, a sedan-only body colour, and overall the car’s ‘three-box’ proportions are well balanced, helped by the base car’s step up from 15- to 16-inch alloy wheels in the 2022 upgrade.

The interior is simple without crossing over into plain, the dual-level dash design accommodating an 8.0-inch media screen standing proud in the centre, and a compact instrument binnacle sitting under a curved brow.

The grey fabric seat trim looks tough but doesn’t feel it, with some squiggly quasi-quilting in the centre panels adding visual interest. The only other hint of flashiness being gloss black finish panels in the centre console, around the ventilation controls and media screen.

The i40 wagon looks good, I even caught myself doing that admiring 'look back' thing you do when you walk away from your car. Thing is, the current i40 has the ‘old’ Hyundai styling that dates it compared to the new i30, Sonata and Kona, which reflect the brand’s latest look.

This brings me to something you should really know – the newer, updated i40 will arrive in Australia soon, and it will be more in line with Hyundai’s current design approach.

The i40 is also up against some hot-looking rivals. The Mondeo is gorgeous, the Passat is stately, and the Commodore also looks stunning. To be honest the i40 is the least attractive of that lot form where I’m looking. It’s also about the same size as that trio at 4775mm long, 1815mm wide and 1470mm in height.

My mum would call the interior of the i40 Active smart looking, but she doesn’t mean tech-smart, more school dance smart, and if she ever said that before you went to a school dance you’d get changed immediately.

Yes, it looks smart in a tidy, stylish way, but that tiny screen, cloth seats and ordinary plastics lower the tone compared to the Premium's more 'premium' interior. 

At just over 4.6m long, close to 1.8m wide and a fraction over 1.4m tall, the Corolla sedan is a ‘big’ small car. And at 2700mm, the sedan’s wheelbase is 60mm longer than its hatch equivalent.

There’s plenty of breathing space up front and storage runs to generous door bins with space for large bottles, two cupholders in the centre console, a lidded box (which doubles as a centre armrest) between the seats, a decent glove box and the wireless charging tray in front of the gearshift. That’s all fine, but some extra oddments space in the centre console would be nice.

Move to the rear and the sedan’s extra wheelbase length manifests itself in the shape of noticeably more room than the hatch.

Sitting behind the driver’s seat set for my 183cm height, I enjoyed good legroom and ample headroom. Three adults will be okay for short to medium journeys and a trio of up to teenage kids will be fine for the long haul.

There’s a fold down armrest with two cupholders built in, although the cushion lowers all the way onto the seat creating a slightly awkward downward angle. And no map pockets on the front seat backs feels a bit stingy.

The rear door bins can accommodate a medium-size bottle and a small tray at the back of the front centre console is where you’d like the adjustable ventilation and USB outlets to be, but sadly, they don’t exist.

In fact, power and connectivity options number just two; a USB-C socket in the front for charging and media connection as well as a 12V outlet in the front centre storage box. 

Modest boot space is an Achilles Heel for the Corolla hatch, but the sedan’s 470 litres of cargo volume is way better.

It swallowed our three-piece luggage set or the bulky CarsGuide pram with room to spare, and the 60/40 split-folding rear seat lowers to liberate extra space. Just bear in mind that the relatively tight aperture is a large-load disadvantage relative to a wide-opening hatch door.

Interestingly, there aren’t any tie-down anchors in the boot to secure loads, but there’s a space-saver spare under the floor.

Also worth noting the Corolla Hybrid a no-tow zone. If you need to hook up a boat or campervan, the 2.0-litre non-hybrid Corolla sedan is rated for a 1300kg braked trailer (450kg unbraked).

The i40 wagon nails the practicality category. Storage space is excellent with a deep, wide console bin under the centre armrest, and there’s another big well in front of the gear shifter. 

There are large pockets in all the doors with bottle holders, two cupholders up front and another two in the fold-down rear armrest, plus another storage area in there, too.

The i40 Tourer’s 506 litre cargo capacity is good, but can’t beat the Passat’s 650 litres, while it matches the Mazda6 wagon’s boot space.

Rear legroom borders on limo territory and even at 191cm I can sit behind my driving position with about 50mm of space between my knees and the seat back. Headroom back there is also extremely generous.
The rear doors open wide, making for an easy exit or entry, too.

There are only two grades in the i40 range - 'Active' and 'Premium'. And when it comes to engines you again have two choices - petrol or diesel. The latter adding $2600 to the price.

If you’re looking for the most affordable way into an i40 wagon go for the Active. Listing at a base price of $35,690, 'our' i40 Active Tourer diesel had one option – 'Ocean View' metallic paint, adding an extra $595.
 
The Active grade costs $9160 less than Premium, and as much as I’d like to say that top-spec car is pretty much the same, with some shiny bits of door trim added, I’d be lying. 

The Active really does miss out on some decent stuff – the screen is the smallest I’ve seen since I wore a digital watch, at 4.3-inch (the Premium has a 7.0-inch), there’s air-con but not climate control, there’s keyless entry but not a proximity key or push button start.

The Active doesn’t get a power tailgate with a handsfree function like the Premium, or tinted rear glass, or a digital speedo, or a panoramic sunroof, or a power adjustable driver’s seat, or heated seats, all of which are standard on the Premium grade.

Yup, the Active may be as base grade as you can get but it still comes with paddles shifters, LED daytime running lights, an electric handbrake with auto hold function, front and rear parking sensors, cloth seats and 16-inch alloy wheels.

A list price nudging $36K may seem high, but don’t’ forget you’re paying more for the diesel engine. There’s good reason to spend the extra on the diesel, too – which I’ll explain below.

The i40 Active Tourer diesel undercuts the $39,040 Ford Mondeo Ambiente diesel wagon, while the Volkswagen Passat 140TDI wagon only comes in the mid-spec Highline grade for $49,990 (and is a bit ‘next level’ by comparison), while the Mazda6 wagon in Touring spec with diesel engine is $41,440. 

Other rivals? Yes, the new Holden Commodore Sportwagon diesel is $38,890. So, compared to its rivals the i40 Active Tourer is a bit of a bargain.

The Corolla hybrid is powered primarily by a naturally aspirated 1.8-litre four-cylinder petrol engine operating on the ‘Atkinson Cycle’, which adjusts cam timing to maximise the effective cylinder expansion ratio (compression stroke vs power stroke) for greater efficiency and reduced emissions.

But the downside of this combustion cycle is a relative lack of power, which is where the car’s primary AC synchronous, permanent magnet electric motor comes into play.

Upgraded in late 2022, the motor now features double the number of magnets (per pole) inside the rotor.

At the same time a lighter lithium-ion battery was added, featuring greater input and output power compared to the nickel-metal hydride unit it replaced.

A compact starter/generator (effectively a second electric motor) is powered by the engine (it also starts it) in turn sending energy to the main drive motor and battery. 

The end result is combined outputs of 103kW (+13kW) at 5200rpm and 142Nm at 3600rpm, although it’s worth noting Toyota has a strange habit of not including the torque output from the electric motors in its overall numbers for hybrid models.

With the primary motor alone producing more than 160Nm of pulling power, you’d have to imagine the actual combined torque figure is somewhere in the region of 250Nm, with drive going to the front wheels via a CVT auto.

This is another area in which our test car impressed with its 1.7-litre four-cylinder turbo-diesel and seven-speed dual clutch auto transmission.

At 104kW, it may be less powerful than the petrol (121kW) but its 340Nm of torque gave it the shove to accelerate impressively from 1750rpm (idle is 800rpm).

The engine and dual-clutch combination performs beautifully; smooth even at low speed in traffic, and shifting down intuitively to make best use of engine braking.

Toyota’s official combined cycle fuel economy number for the Corolla’s hybrid powertrain is 3.9L/100km, the 1.8-litre engine emitting 81g/km of CO2 in the process.

That’s up slightly from the pre-upgrade model’s 3.5L/100km claim, but over a week with the Ascent Sport we covered around 250km of urban, B-road and some freeway running, returning an average of precisely 3.9L/100km (at the bowser), which is an outstanding result for a close to 1.4-tonne four-door sedan.

Of course, the super smooth stop-start system (controlled by the starter/generator) plays a part, plus the bonus is the 1.8-litre four is happy to accept ‘standard’ 91 RON unleaded, and the fuel tank holds 43 litres, which translates to a range of just over 1100km. Pretty great.

Hyundai will tell you the i40 Tourer diesel will get 5.1L/100km over a combination of open and urban roads. The trip computer in our test car said it was averaging 7.4L/100km. Still, that’s not bad mileage.

The Corolla Ascent Sport Hybrid is a comfortable, stress-free driving experience. Toyota’s series parallel hybrid set-up means the wheels can be driven by the internal-combustion engine, electric motors, or both. And the transition happens seamlessly.

Start-up is silent with the motor(s) doing the driving at low speed, the petrol engine kicking in as the power requirement rises.

As the engine operates it’s also charging the battery and under braking the front wheels turning causes the motor and generator to send power to the main battery pack, as well.

Toyota doesn’t quote acceleration figures for the Corolla but you can expect 0-100km/h in around 12 seconds, which is hardly neck-snapping, however this hybrid combination provides enough torque for nimble acceleration in the city and suburbs as well as easy freeway cruising.

Then there’s the Continuously Variable Transmission. I’m no CVT fan, largely because of the disconnect between road speed and engine speed it creates. The transmission is always trying to keep the engine in its efficiency sweet spot and the most noticeable byproduct is an incongruous droning sound.

Developed by transmission specialist (and Toyota subsidiary) Aisin, the Corolla’s unit is ‘tighter’ than some but the sluggish ‘slipping clutch’ effect is still there from time to time.

Underpinned by Toyota’s TNGA platform, precise handling and excellent ride comfort are dynamic hallmarks of this 12th-generation Corolla. And the Ascent Sport Hybrid Sedan is no exception.

Suspension is by struts at the front and multi-links at the rear, and compliance is super impressive, especially for a car of this size.

The electrically-assisted steering is responsive and road feel is good, the car remaining planted and predictable, with only modest body roll if the red mist descends and you decide to ‘push on’ through your favourite set of corners.

This kind of response is especially noteworthy given the car’s low-rolling resistance Bridgestone Ecopia rubber (205/55) is primarily designed for efficiency rather than race-circuit grippiness.

Braking is by 255mm ventilated discs at the front (slightly smaller than the 2.0L non-hybrid’s) and 265mm solid rotors at the rear. They’re progressive with good pedal feel. Not always the case when regenerative braking is part of the picture.

In terms of general comfort and ergonomic efficiency, the seats remain comfortable, even over road-trip-style stints, while the mix of physical and digital controls is sensible and works well.

A comfortable ride, impressive handling for the class, and a great engine and transmission mean the i40 Active Tourer diesel is engaging and enjoyable to drive. 

The driving position is excellent, the seats are large but supportive, and the pedal feel is spot on. The i40 Tourer is way better to drive than it needs to be and would embarrass some cars from more prestigious brands.

It’s not all perfect: the cabin could be better insulated with wind noise obvious at 90km/h and tyre rumble intruding on course chip roads; visibility is hampered by those slanted A-pillars and the reversing camera image is next to useless thanks to the business card-sized screen in the Active.

Hyundai’s website says the i40 Tourer scores the maximum five-star ANCAP rating. That’s true, but a bit sneaky because that ranking was given to the car back in 2013, and a lot has changed in terms of safety equipment in five years. 

AEB, for example, is becoming common. So is rear cross traffic alert and blind spot warning, along with adaptive cruise control. You can’t get any of this advanced safety equipment on the current i40, not even the top-spec Premium.

Don’t get me wrong, the i40 is extremely safe with its suite of airbags, plus traction and stability controls - it’s just that the bar for safety has been raised higher.

The new i40 is expected to come armed with more up-to-date safety equipment.
 
If you’re fitting child seats you’ll find two ISOFIX mounts and three top tether anchor points across the rear row. It’s great to see a full-sized spare wheel under the boot floor, too.

Toyota covers the Corolla with a five-year, unlimited-km warranty, which is the industry standard these days. But significantly, the hybrid battery is included and if you follow the annual servicing schedule for those five years, your engine and driveline warranty extends to seven years and the battery to 10 years (if the latter is also inspected annually). Impressive.

Seven years emergency assistance is provided (expenses related to car hire or towing), and corrosion (to the point of perforation) is covered for seven years.

On top of that ‘Toyota Connected Services’, accessed through the ‘myToyota’ app, is complimentary for 12 months, offering everything from vehicle data and member discounts to driving insights and multimedia profiles.

Servicing is recommended every 12 months or 15,000km, and ‘Toyota Service Advantage’ capped pricing is available, with the number sitting at $245 for the first five visits to the workshop. 

That’s up from $175 when the current generation Corolla launched here in 2019, but it’s still a sharp price.

The i40 Tourer is covered by Hyundai’s five-year/unlimited-kilometre warranty. Servicing is recommended every 15,000km/12months at a capped price of $339. A servicing plan is also available for three years ($777), four years ($1136), and five years ($1395).