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The 4x2 segment of Australia’s light commercial vehicle market is where you’ll find utes primarily designed for hard yakka. These base-model workhorses come in a variety of body types including single cab, extra cab, dual cab, ute or cab chassis.
Buyers are typically government and commercial fleets, tradies, farmers, couriers and other business owners with a sharp focus on minimising costs.
In that context, base-model 4x2s are popular, as they not only avoid the added complexity/expense of 4x4 but also have minimal standard equipment.
Toyota has long dominated this segment with its 4x2 Hilux variants, but more recently its market share has diminished in the face of increasing competition from numerous rear-drive rivals, headed by Isuzu’s D-Max and Ford’s Ranger, which was recently crowned Australia's top-selling motor vehicle.
We recently spent a week aboard the blue oval's 4x2 workhorse offering, to see how it measures up in this increasingly competitive market segment.
If Oscar Wilde was correct in claiming that imitation is the sincerest form of flattery, then Ford should be blushing.
Its audacious decision to create the Ranger Raptor, an extreme performance version of the local hero, with unique body, chassis, suspension and engine enhancements inspired by Mexico's bruising Baja off-road race, has triggered numerous imitators.
One of those is Ford's nemesis Toyota with a unique GR Sport version of its venerable 4x4 HiLux dual cab ute, based on the existing 'wide-track' Rogue and (according to Toyota) inspired by the company's Dakar Rally-winning GR (Gazoo Racing) HiLux off-road racer. It's the most powerful diesel HiLux to date.
Although not as extreme as the Raptor, Toyota's typical pragmatic approach has resulted in an eye-catching and more heavy-duty off-road-focused version of its top-selling ute, that offers unique suspension, engine and body enhancements while ensuring that the HiLux's fundamental load-carrying and towing abilities are not compromised.
So, with our tradie hard-hat on, we recently put a HiLux GR Sport to work with a big payload to see if the latest Hilux flagship has maintained its workhorse practicality.
The Ford Ranger XL 4x2 Double Cab combines strong performance with a one-tonne-plus payload rating, 3500kg towing ability, spacious cabin and excellent ride/handling.
However, it could be even better without the penny-pinching evident in the lack of rear passenger air-vents/USB etc found in some 4x2 rivals. Even so, for workhorse buyers, there’s plenty to like here.
Given the current HiLux generation is in its eighth year in local showrooms, it's becoming harder for Toyota to create a new flagship that looks and feels like one, regardless of how large its wheel-arch extensions may be or how many GR Sport logos it displays.
Although 'inspired' by off-road racing, the GR Sport falls short of being a genuine Raptor rival, as Toyota has predictably drawn a line in the sand in terms of how far it's prepared to go with in-ya-face modifications without sacrificing the HiLux's core load-hauling capabilities.
But the GR Sport is also much more affordable than a Raptor, so it's more a Wildtrak X rival. And in that sub-flagship context, it's likely to have considerable appeal for those wanting a HiLux that combines Dakar-winning looks with solid workhorse practicality.
All Ranger XL 4x2s are called ‘Hi-Riders’ as they share the same ride height as their 4x4 siblings. As a result, they also benefit from the same ground clearance/approach/departure angles, which can be handy if there's some rugged terrain in your line of work.
Braking is a front disc/rear drum combination but you’d struggle to feel the difference between this and the four-wheel discs of higher-grade models, given how well Ford has refined the set-up over the years.
The Ranger XL is a chrome-free zone as you'd expect, with the interior featuring many shades of grey and a conspicuous number of plastic caps in places where buttons/switches are found in more luxurious variants.
Even so, the cabin is neat and functional for this role. Rear seat space is excellent, even for tall people like me (186cm). There’s also ample headroom, which contributes to the spacious feel.
Our only gripes are the absence of air-vents and a USB port in the rear of the centre console, which come standard in rivals like Isuzu’s D-Max SX.
The GR Sport shares the Rogue's 15mm increase in ride height and significant increases in track width over the standard HiLux, with the front wheels being 135mm further apart while the rears have an extra 155mm between them.
However, the GR Sport is equipped with unique KYB monotube shock absorbers tuned specifically for this application and the rear anti-sway bar has also been removed to provide increased suspension travel in the rough stuff.
The GR Sport also brings enhanced braking performance with ventilated 338mm front and 312mm solid rear disc brakes, complete with red-painted calipers displaying GR logos.
Our only criticism of this suspension package is that the 265/65 tyres look too small, given the increased ride height and elaborate wheel-arch extensions designed to house them.
A larger and meatier tyre package, like the Raptor's more aggressive 285/70 rubber, would better fill those cavernous wheel housings and provide less of a 'tippy-toe' appearance.
There are large assist-handles on the A and B pillars and the rock-rails have integral steps to assist occupants when climbing aboard.
However, like all HiLux dual cabs, the rear seating is notoriously tight for tall people like me (186cm) because with the driver's seat in my position, my knees are pressed firmly into its backrest and my head is rubbing on the roof lining.
It's even tighter in the slightly higher centre rear seat, particularly with adults either side.
Thanks to its relatively light 2093kg kerb weight, our test vehicle’s 3250kg GVM allows for an impressive 1157kg payload rating.
It’s also rated to tow up to the category-benchmark 3500kg of braked trailer and given its big 6200kg GCM (or how much it can legally carry and tow at the same time) that would still leave a generous payload capacity of more than 600kg.
These are strong numbers well suited to a variety of heavy-hauling tasks.
The load tub’s floor is 1547mm long and 1584mm wide with 1224mm between the wheel housings, allowing it to carry an 1165mm-square Aussie pallet which can be secured using a choice of six load-anchorage points (three each side).
A steel-framed bulkhead doubles as robust protection for the cabin’s rear window and a handy place on which to lean and secure items that are too long to fit in the tub.
Its flush-fitting load retainers can pivot and lock into a vertical position on each side, to effectively ‘book-end’ loads when securing them.
The tub has internal lighting thanks to small but bright LEDs embedded in the sidewalls. These are welcome not only when accessing the tub at night or in poorly-lit internal spaces, but also if it's fitted with a hard tonneau cover.
There are concave side-steps behind the rear wheels, which make accessing the load tub easier and safer than standing on top of the tyres as owners often do, because if they're wet or muddy it’s easy to slip off.
Six plastic caps (three each side) along the top edges of the sidewalls can be removed to provide access to internal mounting points for numerous structures, like ladder racks.
The top edge of the tailgate incorporates a 1.3-metre ruler and a pair of spring-loaded ‘trapdoors’ which provide access to the tailgate’s internal cavity.
This allows for the use of G-clamps, which can be inserted into these holes when using the open tailgate as a workbench to clamp materials in place when cutting, drilling, sanding, etc.
Front-of-cabin storage includes dual bottle holders and a bin in each door, plus an overhead glasses holder and, on the passenger’s side, an open shelf with glove box below.
The centre console has open storage up front, a pair of small-bottle/cupholders in the centre and a lidded-box at the back which doubles as a driver’s elbow rest.
Rear seat passengers get a bottle holder and bin in each door, another bin in the rear of the centre console and a pocket on the front passenger seat’s backrest, but with no fold-down centre armrest there are no dedicated cupholders.
The one-piece seat base can also swing up and be stored vertically if more internal luggage space is required, or to access two large underfloor storage compartments.
The GR Sport is not only the most expensive HiLux; its 2270kg kerb weight also makes it the heaviest model in the fleet.
It shares the Rogue's 3050kg GVM and 780kg payload ratings, with the latter being 160kg less than a 'narrow-track' SR5 equivalent.
The GR Sport is also rated to tow up to 3500kg of braked trailer but with its 5850kg GCM rating (or how much it can legally carry and tow at the same time) that leaves a payload limit of only 80kg. And that would only allow for a driver - and not a large one at that.
Fact is, not many (if any) GR Sport owners would need to tow 3.5 tonnes, but it's important to be mindful of these figures if you do.
The unlined load tub is 1570mm long, 1645mm wide and 495mm deep, so the thickness of the GR Sport's drop-in composite liner slightly reduces each of these dimensions.
With 1105mm between the wheel housings, it can't fit a standard 1165mm-square Aussie pallet, but will take a Euro. There are four load-anchorage points and the hefty tailgate has no lower/raise assistance.
Cabin storage starts with a large bottle holder and narrow bin in each front door, plus an overhead glasses holder, upper and lower glove boxes (with the upper having access to air-con) and pop-out cupholders on either side of the dash.
The centre console offers open storage up front, two small bottle/cupholders in the centre and a small lidded box at the back, with a padded and contoured lid that doubles as an elbow rest.
Rear passengers get a bottle holder and bin in each door, pockets on each front seat backrest and a fold-down centre armrest with two more cupholders.
The 60/40-split seat bases can swing up and be stored vertically if more internal cargo space if required. This also reveals two handy underfloor storage compartments.
Our test vehicle is the 4x2 XL Hi-Rider dual cab ute, available only with a 2.0-litre single-turbo diesel engine and six-speed automatic transmission for a list price of $43,280.
Ours is also fitted with Ford’s optional 'Towing Pack', comprising a 3500kg tow-bar and integrated electronic trailer-brake controller, which adds $1700.
Beyond its 16-inch steel wheels with 255/70R16 tyres and full-size spare, there’s halogen daytime running lights (no fancy 'C-clamp' LEDs here folks), power-adjustable and folding door mirrors, a rear bumper step, load tub illumination, top-of-tub protective capping with access caps (see Practicality) plus a lift-assisted tailgate.
The no-frills cabin, with fabric seats and vinyl floor, offers the driver a height/reach-adjustable steering wheel, eight-way manually-adjustable seat (including lumbar support) and 8.0-inch colour digital instrument cluster with configurable display.
There are also three USB ports, two 12-volt outlets and a four-speaker multimedia system, with large 10-inch touchscreen and multiple connectivity including 'FordPass Connect' and Apple/Android devices.
Buyers also have access to numerous options, including the ‘XL 4x2 Off-Road Pack’ comprising a differential lock, steel underbody protection and larger 17-inch steel wheels with all-terrain tyres for those operating in the rough stuff.
Our 'Feverish Red' GR Sport test vehicle is available only with a unique 165kW/550Nm performance-enhanced version of the ubiquitous '1GD-FTV' 2.8-litre turbo-diesel engine and 'AC60F' six-speed torque converter automatic, for a list price of $73,990.
That's $3230 more than the Rogue from which it's derived, making the GR Sport the most expensive offering in the HiLux range. Our example also features the two-tone premium paint option (black roof) which adds another $1000.
The GR Sport shares much of its standard equipment list with the Rogue, including smart entry/start, LED lights, rear privacy glass, dual-zone climate control, one USB port, one 220V domestic socket and two 12V sockets in the cabin (but no USBs for rear passengers), 4.2-inch driver's info display and nine-speaker JBL premium sound with 8.0-inch multimedia touchscreen and multiple connectivity including Android and (wireless) Apple devices, to name a few.
It also brings a suite of unique GR Sport features beyond chassis and engine enhancements (see Design), starting with gloss black 17-inch alloys and 265/65R17 Bridgestone Dueller AT tyres with a full-size alloy spare.
There's also a unique GR Sport front bumper, fascia, mesh grille, satin dark grey wheel-arch extensions, gloss black rear bumper/door handles/mirror caps/body badging, front underbody skid plate, red rear recovery points, heavy-duty steel rock-rails, five-piece moulded composite load tub-liner with GR-branded headboard/anti-slip floor and 3500kg tow-bar and wiring harness.
The interior also gets a unique GR Sport treatment with suede and leather-accented sports seats with GR logos, leather-accented steering wheel with GR logo and paddle-shifters, aluminium sports pedals, contrasting red seatbelts on all seats, unique 'technical mesh' trim on dash and door linings, instrument panel GR logo on start-up and all-weather floor mats with GR logos for driver and front passenger.
The 2.0-litre four-cylinder diesel with single turbocharger produces a healthy 125kW at 3500rpm and 405Nm of torque between 1750-2500rpm, which exceeds the outputs of 2.4-litre HiLux and 1.9-litre D-Max diesel rivals.
This engine is paired with a six-speed torque converter automatic, which offers the choice of sequential manual-shifting using a small thumb-operated toggle on the side of the shift-lever.
This can be handy when carrying and/or towing heavy loads, particularly in hilly terrain to minimise gear-hunting.
There's still some fight left in Toyota's Euro 5-compliant 2.8-litre four-cylinder turbo-diesel, given Toyota engineers have squeezed an extra 15kW and 50Nm from it via ECU tweaks to turbocharger and fuel injection calibrations.
This 10 per cent increase in power and torque makes the GR Sport the most powerful diesel HiLux ever, with 165kW at 3000rpm and a sizeable 550Nm available between 1600-2800rpm.
The smooth-shifting six-speed torque converter automatic has also been recalibrated to optimise the engine's increased outputs, with faster shifting and a more direct and responsive feel in auto mode and when sequential manual-shifting, using the steering wheel-mounted paddles.
Economical highway cruising is assured with overdrive on fifth and sixth gears and there's part-time, dual-range 4x4 with a switchable rear diff-lock.
Ford claims official average combined cycle consumption of 7.8L/100km.
When we stopped to refuel at the end of our 493km test, which included a mix of suburban and highway driving of which about one fifth was carrying a heavy payload, the dash display was claiming 8.5L/100km.
This was very close to our own figure of 9.3, calculated from fuel bowser and trip meter readings, which confirmed thrifty single-digit economy in real-world driving conditions.
So, based on our own figures, the test vehicle should achieve an impressive driving range of around 860km from its big 80-litre tank.
Toyota claims average combined cycle consumption of 8.1L/100km. At the completion of our 317km test, which was a mix of city, suburban and highway driving including our GVM test, our figure based on fuel bowser and tripmeter readings came in at 10.1L/100km.
That's within the usual 2.0-3.0L/100km discrepancy between official figures and real-world numbers and not bad for a high-riding ute weighing more than 2.2 tonnes in mostly urban use.
So, based on our figures, the GR Sport should have a realistic driving range nudging 800km from its 80-litre tank.
It’s easy to climb aboard with big assist-handles on the A and B pillars to compensate for the absence of side-steps.
The driving position is comfortable and spacious, with ample manual adjustments available in the seat and steering wheel.
It may be a back-to-basics workhorse but refinements in the latest Ranger generation have not been compromised.
The unladen ride quality is undeniably firm but still commendable, even on bumpy roads, given its leaf-spring rear axle and big payload rating.
The relatively light 4x2 kerb weight ensures brisk acceleration from standing starts, combined with steering feel that arguably remains the class benchmark.
We forklifted 890kg into the tub which with driver (and towing pack) was more than one tonne of payload.
The rear leaf springs compressed 50mm under this weight, but there was no chance of bottoming-out because of the rear suspension design that has long cone-shaped jounce rubbers that engage with the springs early in their compression.
This eliminates the hard thumps at full travel like traditional bump-stops and provide what is effectively a second stage of load support. The result is a smooth ride under maximum loads, regardless of road conditions.
The Ranger has ample performance in busy suburban driving and excels at highway speeds, with low engine, tyre and wind noise highlighting its excellent noise suppression.
It also made light work of hauling this load up our 13 per cent gradient, 2.0km set climb at 60km/h, self-shifting down to third gear to easily reach the summit with minimal accelerator required.
Engine braking on the way down, in a manually-selected second gear, wasn’t as robust but typical of small displacement turbo-diesels trying to restrain big loads on steep descents.
The only negative was an alert that appeared on the driver’s info display, warning of a ‘front camera malfunction’ that would require servicing.
As a result, we were without pre-collision assist, adaptive cruise control or speed-limiter functions for the remainder of our test run, which fortunately occurred on the final day of our loan.
The rock-rail steps and handles on the A pillars ease climbing aboard. Although drivers of most widths and lengths can find a comfortable position, a bit more extension for the steering wheel's reach adjustment would be welcome as arms can feel too outstretched for some body types.
On the road the GR Sport feels like a more responsive version of the Rogue, with a well-planted wide-track feel and slightly firmer ride combined with the livelier response of the engine's higher outputs and the transmission's sharper shifting, particularly when using the paddles.
The differences are noticeable, but not substantial. The acceleration from standing starts feels about on par with the Ranger's 2.0-litre Bi-Turbo four.
And although the GR Sport's rear stabiliser bar has been removed to improve rear axle travel off-road, it has also improved rear-wheel traction when cornering, which combined with the engine's higher output contributes to increased low-speed power understeer. This is most noticeable in roundabouts.
Toyota's loyal adherence to hydraulic-assistance for its power steering produces a slightly heavier and more linear feel than the electronically-assisted system preferred by major rivals, which produce more noticeable changes in turning weight between highway and parking bay. However, it does provide good overall feel and response in this application.
The GR Sport is relatively quiet to drive, with low engine and tyre noise and a feeling of rock-solid build quality. It's also a low-stressed highway cruiser, requiring only 1600rpm to maintain 100km/h and barely 1750rpm at 110km/h.
To test its load-carrying ability we forklifted 650kg into the tub which with driver equalled a total payload of 740kg that was only about 40kg under its legal limit.
The rear suspension compressed 40mm, leaving 60mm of bump-stop clearance which was more than ample in avoiding any bottoming-out during our test run.
The higher centre of gravity created by this load was noticeable during cornering, but when driven at sensible speeds the wide-track suspension provided a stable and sure-footed platform on sealed and unsealed roads.
Its 550Nm of torque made light work of our 13 per cent-gradient, 2.0km-long set-climb at 60km/h, self-shifting down to third gear and 2500rpm to effortlessly pull this load to the summit with minimal accelerator pedal. Load-hauling ability has always been a HiLux strength.
Engine-braking on the way down, in a manually-selected second gear, was not as strong but consistent with similar tests conducted with this engine.
The Ranger scored a maximum five-star ANCAP assessment in 2022 and boasts a suite of benchmark active and passive features.
In the base-grade XL this is highlighted by nine airbags, AEB, a reversing camera, rear parking sensors, blind-spot monitoring with rear cross-traffic alert, adaptive cruise control and more.
For smaller crew members, there’s ISOFIX and top-tether child seat anchorage points on the two outer rear seating positions.
The HiLux boasts a maximum five-star ANCAP rating achieved in 2019. It has seven airbags plus AEB with pedestrian and daytime cyclist detection, lane departure alert, active cruise control, road speed-sign assist, downhill assist, blind-spot monitoring, rear cross-traffic alert, reversing camera and more.
The rear seat offers ISOFIX child-seat mounts on the two outer seating positions plus top-tether restraints on all three seating positions.
Warranty is five years/unlimited km.
Scheduled servicing is every 12 months/15,000km whichever occurs first.
Capped-price servicing for the first five scheduled services totals $1911 or an average of $382 per service.
Toyota covers the HiLux with a five-year/unlimited km warranty which is extended to seven years on engine and driveline.
Scheduled servicing remains conspicuously short at six months/10,000km, whichever occurs first.
Capped-price service pricing of $290 for each of the first six scheduled services works out at $580 per year.